e10vk
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2006
Commission File Number: 1-5415
A. M. CASTLE & CO.
(Exact name of registrant as specified in its charter)
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Maryland
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36-0879160 |
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(State or other jurisdiction of
incorporation or organization)
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(I.R.S. Employer Identification No.) |
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3400 North Wolf Road, Franklin Park, Illinois
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60131 |
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(Address of principal executive offices)
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(Zip Code) |
Registrants telephone number, including area code (847) 455-7111
Securities registered pursuant to Section 12(b) of the Act:
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Title of each class |
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Name of each exchange on which registered |
Common Stock $0.01 par value
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American and Chicago Stock Exchanges |
Series A Cumulative Convertible Preferred Stock 0.01 par value
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Not Registered |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of
the Securities Act. Yes o
No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or
15(d) of the Act. Yes o No
þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No
o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is
not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. o
Indicate by check mark whether the registrant is a large accelerated filer; an accelerated filer,
or a non-accelerated filer. See definition of accelerated filer and large accelerated filer in
Rule 12b-2 of the Exchange Act. (check one):
Large Accelerated Filer o Accelerated Filer þ Non-Accelerated Filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act. Yes o No þ
The aggregate market value of the voting and non-voting common equity held by non-affiliates
computed by reference to the price at which the common equity was last sold, or the average bid and
asked price of such common equity, as of the last business day of the registrants most recently
completed second fiscal quarter is $262,197,563.
The number of shares outstanding of the registrants common stock on March 14, 2007 was 17,047,591
shares.
DOCUMENTS INCORPORATED BY REFERENCE
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Documents Incorporated by Reference |
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Applicable Part of Form 10-K |
Proxy Statement furnished to Stockholders in connection
with registrants Annual Meeting of Stockholders
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Part III |
TABLE OF CONTENTS
PART I
ITEM 1 Business
In this annual report on Form 10-K, the Company, we or our refer to A. M. Castle & Co., a
Maryland corporation, and its subsidiaries included in the consolidated financial statements,
except as otherwise indicated or as the context otherwise requires.
Business and Markets
The Company is a specialty metals and plastics distribution company serving principally the North
American market, but with a significantly growing global presence. The Company provides a broad
range of product inventories as well as value-added processing and supply chain services to a wide
array of customers, principally within the producer durable equipment sector of the economy.
Particular focus is placed on the aerospace and defense, oil and gas, mining and heavy earth moving
equipment segments as well as general engineering applications.
On September 5, 2006, the Company acquired Transtar Intermediate Holdings #2, Inc.
(Transtar), a wholly owned subsidiary of H.I.G. Transtar
Inc.. Transtar is a leading supplier of
high performance aluminum alloys to the aerospace and defense industries, supporting the on-going
requirements of those markets with a broad range of inventory, processing and supply chain
services. As a result of the acquisition, the Company has increased its access to aerospace
customers and avenues to cross-sell its other products into this growth market. The acquisition
also provides the Company the benefits of deeper access to certain inventories and purchasing synergies,
as well as providing the Company an existing platform to sell to markets in Europe and other
international markets. The assets of Transtar are included in the Companys Metals segment because
Transtar has similar economic and other characteristics of the Metals segment.
As part of the Companys restructuring over the past five years, during 2004-2005, the Company
purchased its joint venture partners interests in Castle de Mexico, S.A. de C.V., and two small
Plastics segment subsidiaries.
The Company purchases metals and plastics from many producers. Satisfactory alternative
sources are available for all inventory purchased by the Company and
the business of the Company would not be adversely affected in a material way by the loss of any one supplier.
Purchases are made in large lots and held in distribution centers until sold, usually in
smaller quantities and often with some value-added processing services performed. The Companys
ability to provide quick delivery, frequently overnight, of a wide variety of specialty metals and
plastic products, along with its processing capabilities, allow customers to lower their own
inventory investment by reducing their need to order the large quantities required by producing
mills or performing additional material processing services. In connection with certain customer
programs, principally in the aerospace and defense market, the Companys business is covered by
long-term contracts and commitments.
Approximately 90% of 2006s consolidated net sales included materials shipped from Company
stock. The materials required to fill the balance of sales were obtained from other sources, such
as direct mill shipments to customers or purchases from other distributors. Thousands of customers
from a wide array of industries are serviced primarily through the Companys own sales
organization. Deliveries are made principally by leased trucks. Common carrier delivery is used in
areas not serviced directly by the Companys fleet.
The Company encounters strong competition both from other metals and plastics distributors and
from large distribution organizations, some of which have
substantially greater resources. Metals service centers act as supply chain intermediaries between primary metals producers, which
necessarily deal in bulk quantities of metals in order to achieve economies of scale, and end-users
in a variety of industries that require specialized metal products in significantly smaller
quantities. Service centers manage the differences in lead times that exist in the supply chain.
While OEMs and other customers often demand delivery within hours, the lead time required by primary
metal producers can be as long as several months. Metals service centers also add value to their
customers by aggregating purchasing, warehousing and distribution services across a number of end
users and by processing metals to meet specific customer needs often with little or no further
modification. Metals service centers accounted for approximately one quarter of U.S. steel
shipments in 2005 based on volume and generated more than $115 billion in net sales in 2005
according to purchasing.com.
In order to capture scale efficiencies and remain competitive, many primary metal producers
are consolidating their operations and focusing on their core production activities. These
producers have increasingly outsourced metals distribution and inventory management to metals
service centers. This process of outsourcing allows them to work with a relatively small number of
intermediaries rather than many end customers. As a result, metals service centers are now
providing a range of services for their customers, including metal purchasing, processing and
supply chain management services. As of May 2005, over 300,000 North American OEMs, contractors
and fabricators purchase some or all of their metal requirements from metals service centers.
These end users of metal products benefit from the inventory management and just-in-time
delivery capabilities of metals service centers, which enable them to reduce inventory and labor
costs and to decrease capital requirements. These services, which help end users optimize
production, are not generally provided by the primary producers.
At December 31, 2006, the Company had 2,016 full-time employees in its operations throughout
the United States, Canada, Mexico, France and the United Kingdom. Of these, 284 are represented by
collective bargaining units, principally the United Steelworkers of America.
Business Segments
The Company distributes and performs processing on both metals and plastics. Although the
distribution processes are similar, different customer markets, supplier bases and types of
products exist. Additionally, our Chief Executive Officer reviews and manages these two businesses
separately. As such, these businesses are considered reportable segments according to the
Financial Accounting Standards Board (FASB) Statement of Financial Accounting Standards (SFAS)
No. 131 Disclosures about Segments of an Enterprise and Related Information and are reported
accordingly in the Companys various public filings. None of the Companys reportable segments has
any special working capital requirements.
2
In 2006, the Metals segment accounted for approximately 90% of the Companys revenues, and its
Plastics segment the remaining 10%. The Companys customer base is well diversified with no single
customer accounting for more than 3% of total 2006 net sales. In the last three years, the
percentages of total sales of the two segments were approximately as follows:
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2006 |
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2005 |
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2004 |
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Metals |
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90 |
% |
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89 |
% |
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88 |
% |
Plastics |
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10 |
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11 |
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12 |
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100 |
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100 |
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100 |
% |
Metals Segment
In its metals business, the Companys market strategy focuses on highly engineered specialty
grades and alloys of metals as well as specialized processing services geared to meet very
tight specifications. Core products include nickel alloys, aluminum, stainless steels and
carbon. Inventories of these products assume many forms such as plate, sheet, extrusions
round bar, hexagon, square and flat bars, tubing and coil. Depending on the size of the
facility and the nature of the markets it serves, distribution centers are equipped as
needed with bar saws, plate saws, oxygen and plasma arc flame cutting machinery, water-jet
cutting equipment, stress relieving and annealing furnaces, surface grinding equipment,
cut-to-length levelers and sheet shearing equipment. This segment also performs various
specialized fabrications for its customers through a network of pre-qualified
subcontractors, and the Companys H-A Industries division, which thermally processes,
turns, polishes and straightens alloy and carbon bar.
The Company has its primary metals distribution center and corporate headquarters in
Franklin Park, Illinois. This center serves metropolitan Chicago and a nine-state area. In
addition, there are 45 distribution centers in various other cities
in North America and Europe (see Item 2).
Our customer base includes many Fortune 500 companies as well as thousands of
medium and smaller sized firms. The coast-to-coast network of metals service centers within
North America provides next-day delivery to most of the segments markets, and two-day
delivery to virtually all of the rest.
Plastics Segment
The Companys Plastics segment consists exclusively of Total Plastics, Inc. (TPI),
headquartered in Kalamazoo, Michigan. This segment stocks and distributes a wide variety of
plastics in forms that include plate, rod, tube, clear sheet, tape, gaskets and fittings.
Processing activities within this segment include cut to length, cut to shape, bending and
forming according to customer specifications.
The Plastics segments diverse customer base consists of companies in the retail
(point-of-purchase), marine, office furniture and fixtures, transportation and general
manufacturing industries. TPI has locations throughout the upper Northeast and Midwest
portions of the U.S. and one facility in Florida (see Item 2) from which it services a wide
variety of users of industrial plastics.
Joint Venture
The Company holds a 50% joint venture interest in Kreher Steel Co., a Midwest metals
distributor, focusing on customers whose primary need is for immediate, reliable delivery of
large quantities of alloy, special bar quality and stainless bars. The Companys equity in
the earnings from this joint venture is reported separately in the Companys consolidated
statement of operations.
Access to SEC Filings
The Company makes available free of charge on or through its Web site at www.amcastle.com the
annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and all
amendments to those reports as soon as reasonably practicable after such material is electronically
filed with or furnished to the Securities and Exchange Commission (the SEC).
3
ITEM 1A Risk Factors
Our business, operations and financial condition are subject to various risks and uncertainties.
Current or potential investors should carefully consider the risks and uncertainties described
below, together with all
other information in this annual report on Form 10-K and other documents filed with the SEC, before
making any investment decisions with respect to the Companys securities.
Our future operating results depend on a number of factors beyond our control, such as the
prices for metals, which could cause our results to be adversely affected.
The prices we pay for raw materials, both metals and plastics, and the prices we charge for
products may fluctuate depending on many factors not in our control, including general economic
conditions (both domestic and international), competition, production levels, import duties and
other trade restrictions and currency fluctuations. To the extent metals prices decline, we would
generally expect lower sales and possibly lower net income, depending on the timing of the price
changes. To the extent we are not able to pass on to our customers any increases in our raw
materials prices, our results of operations may be adversely affected. In addition, because we
maintain substantial inventories of metals in order to meet the just-in-time delivery requirements
of our customers, a reduction in our selling prices could result in lower profit margins or, in
some cases, losses, either of which would reduce our profitability.
We service industries that are highly cyclical, and any downturn in our customers industries
could reduce our revenue and profitability.
Many of our products are sold to customers in industries that experience significant fluctuations
in demand based on economic conditions, energy prices, consumer demand and other factors beyond our
control. As a result of this volatility in the industries we serve, when one or more of our
customers industries experiences a decline, we may have difficulty increasing or maintaining our
level of sales or profitability if we are not able to divert sales of our products to customers in
other industries. We have made a strategic decision to focus sales resources on certain industry
segments, specifically the aerospace and defense segments. As a result, there is some risk that
adverse business conditions in these segments could be detrimental to our sales. We are also
particularly sensitive to market trends in the manufacturing sector of the North American economy.
We may not be able to realize the benefits we anticipate from the Transtar acquisition.
We may not be able to realize the benefits we anticipate from the Transtar acquisition. Achieving
those benefits depends on the timely, efficient and successful execution of a number of
post-acquisition events, including our integration of Transtar. Factors that could
affect our ability to achieve these benefits include:
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difficulties in integrating and managing personnel, financial reporting and other systems used by Transtar; |
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the failure of Transtar to perform in accordance with our expectations; |
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any future goodwill impairment charges that we may incur with respect to the assets of Transtar; |
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failure to achieve anticipated synergies between our business units and the business units of Transtar; and |
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the loss of Transtars customers. |
If
Transtars business does not operate as we anticipate, it could materially harm our business,
financial condition and results of operations. In addition, as a result of the Transtar
acquisition, we assumed all of Transtars liabilities. We may learn additional information about
Transtars business that adversely affects us, such as unknown or contingent liabilities, issues
relating to internal controls over financial reporting and issues relating to compliance with the
Sarbanes-Oxley Act or other applicable laws. As a result, there can be no assurance that the
Transtar acquisition will be successful or will not, in fact, harm our business. Among other
things, if Transtars liabilities are greater than projected, or if there are obligations of
Transtar of which we were not aware at the time of completion of the acquisition, our business
could be materially adversely affected.
A
substantial portion of our sales are concentrated in the aerospace
and defense industries and
thus our financial performance is highly dependent on the conditions of those industries.
A substantial portion of our sales are concentrated to customers in the aerospace and defense
industries. The aerospace and defense industries tend to be highly cyclical, and capital
spending by airlines, aircraft manufacturers, governmental agencies and defense contractors may be
influenced by a variety of factors including current and predicted traffic levels, aircraft fuel
pricing, labor issues, competition,
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the retirement of older aircraft, regulatory changes, the
issuance of contracts, terrorism and related safety concerns, general economic conditions,
worldwide airline profits and backlog levels. Additionally, a significant amount of work that we
perform under contract in these industries tends to be for a few large customers. A reduction in
capital spending in the aerospace, aviation or defense industries could have a significant effect
on the demand for our products, which could have an adverse effect on our financial performance or
results of operations.
Our substantial indebtedness could restrict our operating flexibility, adversely affect our
financial position, decrease our liquidity and impair our ability to operate our business.
As of December 31, 2006, we had $226.1 million in total indebtedness. We incurred approximately
$147.0 million in bank borrowings in connection with our acquisition of Transtar. Our high level
of debt could adversely affect our operating flexibility and adversely affect our financial
position in several significant ways, including the following:
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a substantial portion of our cash flows from operations will be
dedicated to paying interest and principal on our debt and,
therefore, will not be available for other purposes; |
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our ability to borrow additional funds or capitalize on
significant business opportunities may be limited; and |
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a portion of our debt will be subject to fluctuating interest
rates, which could adversely affect our profits if interest rates
increase. |
We are vulnerable to interest rate fluctuations on our indebtedness, which could hurt our
operating results.
We are exposed to various interest rate risks that arise in the normal course of business. We
finance our operations with fixed and variable rate borrowings. Market risk arises from changes in
variable interest rates. Under our revolving credit facility, our interest rate on borrowings is
subject to changes based on fluctuations in the LIBOR and prime rates of interest.
Disruptions in the supply of raw materials could adversely affect our ability to meet our
customer demands and our revenues and profitability.
We have few long-term contracts to purchase metals. Accordingly, if for any reason our primary
suppliers of metals should curtail or discontinue their delivery of raw materials to us at
competitive prices and in a timely manner, our business could suffer. Unforeseen disruptions in
our supply bases could materially impact our ability to deliver products to customers. The number
of available suppliers could be reduced by factors such as industry consolidation and bankruptcies
affecting steel and metal producers. If we are unable to obtain sufficient amounts of raw
materials from our traditional suppliers, we may not be able to obtain such raw materials from
alternative sources at competitive prices to meet our delivery schedules, which could have an
adverse impact on our revenues and profitability.
Our industry is highly competitive, which may force us to lower our prices and may have an
adverse effect on net income.
The principal markets that we serve are highly competitive. Competition is based principally on
price, service, quality, production capabilities, inventory availability and timely delivery. We
compete in a highly fragmented industry. Competition in the various markets in which we
participate comes from a large number of value-added metals processors and service centers on a regional and local basis, some of
which have greater financial resources than we do and some of which have more established brand
names in the local markets we serve. We also compete to a lesser extent with primary metals
producers who typically sell to very large customers requiring shipments of large volumes of metal.
Increased competition could force us to lower our prices or to offer increased services at a higher
cost to us, which could reduce our operating profit and net income.
Our business could be adversely affected by a disruption to our primary distribution hub.
Our largest facility, in Franklin Park, Illinois, serves as a primary distribution center that
ships product to our other facilities as well as external customers. This same facility also serves
as our headquarters and houses our primary information systems. Our business could be adversely
impacted by a major disruption at this facility in the event of:
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damage to or inoperability of our warehouse or related systems; |
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a prolonged power or telecommunication failure; |
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a natural disaster such as fire, tornado or flood; |
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a work stoppage; or |
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an airplane crash or act of war or terrorism on-site or nearby as the facility is located within
seven miles of OHare International Airport (a major U.S. airport) and lies below certain
take-off and landing flight patterns. |
We have data storage and retrieval procedures that include off-site system capabilities. However, a
prolonged disruption of the services and capabilities of our Franklin Park facility and operation
could adversely impact our financial performance. Additionally, we are in the process of
implementing new information technology systems and any disruption relating to our current or new
information technology systems may have an adverse affect on our financial performance.
We operate in international markets, which expose us to a number of risks.
We serve and operate in certain international markets, which expose us to political, economic and
currency related risks. We operate in Canada, Mexico, France, and the United Kingdom. An act
of war or terrorism could disrupt international shipping schedules, cause additional delays in
importing our products into the United States or increase the costs required to do so. Fluctuations
in the value of the U.S. dollar versus foreign currencies could reduce the value of these assets as
reported in our financial statements, which could reduce our stockholders equity. If we do not
adequately anticipate and respond to these risks and the other risks inherent in international
operations, it could have a material adverse effect on our operating results.
Some of our workforce is represented by labor unions, which may lead to work stoppages.
Approximately 284 of our employees are unionized, which represented approximately 14.1% of our
employees at December 31, 2006, including our primary distribution center in Franklin Park. We
cannot predict how stable our relationships with these labor organizations will be or whether we
will be able to meet union requirements without impacting our financial condition. The unions may
also limit our flexibility in dealing with our workforce. Work stoppages and instability in our
union relationships could negatively impact the timely processing and
shipment of our products, which could
strain relationships with customers and cause a loss of revenues that would adversely affect our
results of operations.
We could incur substantial costs in order to comply with, or to address any violations under,
environmental and employee health and safety laws, which could significantly increase our operating
expenses and reduce our operating income.
Our operations are subject to various environmental statutes and regulations, including laws and
regulations governing materials we use. In addition, certain of our operations are subject to
international, federal, state and local environmental laws and regulations that impose limitations on the
discharge of pollutants into the air and water and establish standards for the treatment, storage and disposal of solid and
hazardous wastes. Our operations are also subject to various employee safety and health laws and
regulations, including those concerning occupational injury and illness, employee exposure to
hazardous materials and employee complaints. Certain of our facilities are located in industrial
areas, have a history of heavy industrial use and have been in operation for many years and, over
time, we and other predecessor operators of these facilities have generated, used, handled and
disposed of hazardous and other regulated wastes. Currently unknown cleanup obligations at these
facilities, or at off-site locations at which materials from our operations were disposed of, could
result in future expenditures that cannot be currently quantified but which could have a material
adverse effect on our financial position, results of operations or cash flows.
Antidumping and other duties could be imposed on us, our suppliers and our products.
The imposition of an antidumping or other increased duty on any products that we import could have
a material adverse effect on our financial condition. For example, under United States law, an
antidumping duty may be imposed on any imports if two conditions are met. First, the Department of
Commerce must decide that the imports are being sold in the United States at less than fair value.
Second, the International
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Trade Commission, the ITC, must determine that a United States industry
is materially injured or threatened with material injury by reason of the imports. The ITCs
determination of injury involves a two-pronged inquiry: first, whether the industry is materially
injured and second, whether the dumping, and not other factors, caused the injury. The ITC is
required to analyze the volume of imports, the effect of imports on United States prices for like
merchandise, and the effects the imports have on United States producers of like products, taking
into account many factors, including lost sales, market share, profits, productivity, return on
investment and utilization of production capacity.
Increases in energy prices would increase our operating costs and we may be unable to pass
these increases on to our customers in the form of higher prices, which may reduce our
profitability.
We use energy to process and transport our products. Our operating costs increase if energy costs,
including electricity, gasoline and natural gas, rise. During periods of higher energy costs, we
may not be able to recover our operating cost increases through price increases without reducing
demand for our products. In addition, we generally do not hedge our exposure to higher prices via
energy futures contracts. Increases in energy prices will increase our operating costs and may
reduce our profitability if we are unable to pass the increases on to our customers.
We may not be able to retain or expand our customer base if the United States manufacturing
industry continues to erode.
Our customer base primarily includes manufacturing and industrial firms in the United States, some
of which are, or have considered, relocating production operations outside the United States or
outsourcing particular functions to locations outside the United States. Some customers have closed
as they were unable to compete successfully with foreign competitors. Our facilities are located in
the United States and to the extent our customers close or relocate operations to locations where
we do not have a presence, we could lose all or a portion of their business.
Any prolonged disruption of Company processing centers could harm its business.
We have dedicated processing centers that permit us to produce standardized products in large
volumes while maintaining low operating costs. Any prolonged disruption in the operations of any of
these facilities, whether due to labor or technical difficulties, destruction or damage to any of
the facilities or otherwise, could materially adversely affect our business and results of
operations.
Our operating results are subject to the seasonal nature of our customers businesses.
A portion of our customers experience seasonal slowdowns. Our revenues in the months of July,
November and December traditionally have been lower than in other months because of a reduced
number of shipping days and holiday or vacation closures for some customers. Consequently, our
sales in the first two quarters of the year are usually higher than in the third and fourth
quarters. As a result, analysts and investors may inaccurately estimate the effects of seasonality
on our results of operations in one or more future quarters and, consequently, our operating
results may fall below expectations.
We may face product liability claims that are costly and create adverse publicity.
If any of the products we sell cause harm to any of our customers, we could be exposed to product
liability lawsuits. If we were found liable under product liability claims, we could be required to
pay substantial monetary damages. Further, even if we successfully defended ourself against this
type of claim, we could be forced to spend a substantial amount of money in litigation expenses,
our management could be required to spend valuable time in the defense against these claims and its
reputation could suffer, any of which could harm our business.
ITEM 1B Unresolved SEC Staff Comments
None
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ITEM 2 Properties
The Companys principal executive offices are located in its Franklin Park facility near Chicago,
Illinois. All properties and equipment are sufficient for the Companys current level of
activities. Distribution centers and sales offices are maintained at each of the following
locations, all of which are owned, except as indicated:
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Approximate |
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Floor Area in |
Locations |
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Square Feet |
Metals Segment |
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Bedford Heights, Ohio |
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374,400 |
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Birmingham, Alabama |
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76,000 |
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Charlotte, North Carolina |
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116,500 |
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Dallas, Texas |
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78,000 |
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Edmonton, Alberta |
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38,300 |
(1) |
Fairfield, Ohio |
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166,000 |
(1) |
Franklin Park, Illinois |
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522,600 |
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Hammond, Indiana (H-A Industries) |
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243,000 |
(1) |
Houston, Texas |
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109,100 |
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Kansas City, Missouri |
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118,000 |
(1) |
Kent, Washington |
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31,100 |
(1) |
Minneapolis, Minnesota |
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65,200 |
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Mississauga, Ontario |
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60,000 |
(1) |
Monterrey, Mexico |
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55,000 |
(1) |
Montreal, Quebec |
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38,760 |
(1) |
Paramount, California |
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155,500 |
(1) |
Philadelphia, Pennsylvania |
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71,600 |
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Riverdale, Illinois |
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115,000 |
(1) |
Stockton, California |
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60,000 |
(1) |
Twinsburg, Ohio |
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120,000 |
(1) |
Wichita, Kansas |
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58,800 |
(1) |
Winnipeg, Manitoba |
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50,000 |
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Worcester, Massachusetts |
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56,000 |
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Sales Offices (1) |
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Cincinnati, Ohio |
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Milwaukee, Wisconsin |
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Phoenix, Arizona |
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Tulsa, Oklahoma |
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Metal Express, LLC |
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Hartland, Wisconsin |
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4,000 |
(1) |
Other Locations (15) |
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112,000 |
(1) |
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Transtar |
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United States |
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Kennesaw, Georgia |
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87,500 |
(1) |
Orange, Connecticut |
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32,144 |
(1) |
Orange, Connecticut |
|
|
25,245 |
(1) |
Dallas, Texas |
|
|
74,880 |
(1) |
Torrance, California |
|
|
12,171 |
(1) |
Gardena, California |
|
|
33,435 |
(1) |
Gardena, California |
|
|
117,000 |
(1) |
Wichita, Kansas |
|
|
42,000 |
(1) |
Wichita, Kansas |
|
|
48,000 |
(1) |
Kent, Washington |
|
|
65,000 |
(1) |
|
|
|
|
|
Europe |
|
|
|
|
Due Pre Cadeau, France |
|
|
25,600 |
(1) |
Letchworth, England |
|
|
40,000 |
(1) |
|
|
|
|
|
|
|
|
|
|
Total Metals Segment |
|
|
3,497,835 |
|
|
|
|
|
|
8
|
|
|
|
|
|
|
Approximate |
|
|
Floor Area in |
Locations |
|
Square Feet |
Plastics Segment |
|
|
|
|
Baltimore, Maryland |
|
|
24,000 |
(1) |
Cleveland, Ohio |
|
|
8,600 |
(1) |
Detroit, Michigan |
|
|
22,000 |
(1) |
Elk Grove Village, Illinois |
|
|
22,500 |
(1) |
Fort Wayne, Indiana |
|
|
9,600 |
(1) |
Grand Rapids, Michigan |
|
|
42,500 |
|
Harrisburg, Pennsylvania |
|
|
13,900 |
(1) |
Indianapolis, Indiana |
|
|
13,500 |
(1) |
Kalamazoo, Michigan |
|
|
81,000 |
(1) |
Mt. Vernon, New York |
|
|
30,000 |
(1) |
New Philadelphia, Ohio |
|
|
15,700 |
(1) |
Pittsburgh, Pennsylvania |
|
|
8,500 |
(1) |
Rockford, Michigan |
|
|
53,600 |
(1) |
Tampa, Florida |
|
|
17,700 |
(1) |
Trenton, New Jersey |
|
|
6,000 |
(1) |
Worcester, Massachusetts |
|
|
11,000 |
|
|
|
|
|
|
Total Plastics Segment |
|
|
380,100 |
|
|
|
|
|
|
GRAND TOTAL |
|
|
3,877,935 |
|
|
|
|
|
|
|
|
|
(1) |
|
Leased: See Note 4 to the Companys consolidated financial statements for
information regarding lease agreements. |
9
ITEM 3 Legal Proceedings
The
Company is a defendant in several lawsuits arising from the operation of its business. These
lawsuits are incidental and occur in the normal course of the Companys business affairs. It is
the opinion of the Companys in-house counsel, based on current knowledge, that no uninsured
liability will result from the outcome of this litigation that would have a material adverse effect
on the consolidated results of operations, financial condition or cash flows of the Company.
ITEM 4 Submission of Matters to a Vote of Security Holders
No items were submitted to a vote of security holders during the fourth quarter of fiscal 2006.
PART II
ITEM 5
Market for the Registrants Common Equity, Related Stockholder Matters and Issuer
Purchases of Equity Securities
A. M. Castle & Co.s common stock trades on the American and Chicago Stock Exchanges under the
ticker symbol CAS. As of March 2, 2007 there were approximately 1,161 shareholders of record and
an estimated 4,311 beneficial shareholders. The Company paid $4.1 million in cash dividends on its
common stock in 2006. There were no dividends paid in 2005.
See Part III, Item 12, Security Ownership of Certain Beneficial Owners and Management, for
information regarding common stock authorized for issuance under equity compensation plans.
See Part III, Item 11, Executive Compensation for information regarding comparison of five
year cumulative total return.
The Company did not purchase any of its equity securities during the fourth quarter of 2006.
The following table sets forth for the periods indicated the range of the high and low stock price:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
STOCK PRICE RANGE |
|
|
2006 |
|
2005 |
|
|
Low |
|
High |
|
Low |
|
High |
|
|
|
First Quarter |
|
$ |
22.16 |
|
|
$ |
31.31 |
|
|
$ |
11.35 |
|
|
$ |
17.25 |
|
Second Quarter |
|
$ |
23.61 |
|
|
$ |
44.25 |
|
|
$ |
11.05 |
|
|
$ |
16.11 |
|
Third Quarter |
|
$ |
25.34 |
|
|
$ |
34.86 |
|
|
$ |
13.88 |
|
|
$ |
17.97 |
|
Fourth Quarter |
|
$ |
24.15 |
|
|
$ |
34.20 |
|
|
$ |
15.02 |
|
|
$ |
24.52 |
|
ITEM 6 Selected Financial Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(dollars in millions, except per share data) |
|
2006 |
|
2005 |
|
2004 |
|
2003 |
|
2002 |
|
Net sales |
|
$ |
1,177.6 |
|
|
$ |
959.0 |
|
|
$ |
761.0 |
|
|
$ |
543.0 |
|
|
$ |
538.1 |
|
Net income (loss) (continuing operations) |
|
|
55.1 |
|
|
|
38.9 |
|
|
|
15.4 |
|
|
|
(19.9 |
) |
|
|
(10.8 |
) |
Earnings (loss) per diluted share (continuing operations) |
|
|
2.89 |
|
|
|
2.11 |
|
|
|
0.82 |
|
|
|
(1.32 |
) |
|
|
(0.74 |
) |
Cash dividends declared per common share |
|
|
0.24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Data as of December 31: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
|
655.1 |
|
|
|
423.7 |
|
|
|
383.0 |
|
|
|
338.9 |
|
|
|
352.6 |
|
Long-term debt |
|
|
90.1 |
|
|
|
73.8 |
|
|
|
89.8 |
|
|
|
100.0 |
|
|
|
108.8 |
|
Total debt |
|
|
226.1 |
|
|
|
80.1 |
|
|
|
101.4 |
|
|
|
108.3 |
|
|
|
112.3 |
|
Stockholders equity |
|
|
215.9 |
|
|
|
175.5 |
|
|
|
130.4 |
|
|
|
113.7 |
|
|
|
130.9 |
|
10
ITEM 7 Managements Discussion and Analysis of Financial Condition and Results of
Operations
Information regarding the business and markets of A.M. Castle & Co. and its subsidiaries
(the Company), including its reportable segments, is included in ITEM 1 Business of this
annual report on Form 10-K.
This section may contain statements that constitute forward-looking statements pursuant to
the Safe Harbor provision of the Private Securities Litigation Reform Act of 1995. These
statements are identified by words such as anticipate, believe, estimate, expect,
intend, predict, or project and similar expressions. Although the Company believes
that the expectations reflected in such forward-looking statements are based on reasonable
assumptions, such statements are subject to risks and uncertainties that could cause actual
results to differ materially from those presented. In addition, certain risk factors
identified in ITEM 1A of this document may affect the Companys businesses. As a result,
past financial results may not be a reliable indicator of future performance.
The following discussion should be read in conjunction with ITEM 6 Selected Financial Data
and the Companys consolidated financial statements and related Notes thereto in ITEM 8
Financial Statements and Supplementary Data.
EXECUTIVE OVERVIEW
2006 marked several major accomplishments for our company including record financial results, the
launch of a new strategy for our metals business and the largest acquisition in our history.
Acquisition of Transtar
On September 5, 2006, the Company acquired all of the issued and outstanding capital stock of
Transtar Intermediate Holdings #2, Inc. (Transtar), a wholly owned subsidiary of H.I.G. Transtar
Inc. The results of Transtars operations have been included in the consolidated financial
statements since that date. These results and the assets of Transtar are included in the Companys
Metals segment.
Transtar is a leading supplier of high performance aluminum alloys to the aerospace and
defense industries, supporting the on-going requirements of those markets with a broad range of
inventory, processing and supply chain services. As a result of the acquisition, the Company has
expanded access to aerospace customers and avenues to cross-sell its other products into this
high-growth market. The acquisition also provides the Company the benefits of deeper access to
certain inventories and purchasing synergies, as well as providing the Company an existing platform
to markets in Asia and other international markets.
The aggregate purchase price, net of cash acquired, was $175.6 million which includes the
assumption of $0.7 million of foreign debt and $0.6 million of capital leases of Transtar. An
escrow in the amount of $18 million funded from the purchase price was established to satisfy HIG
Transtar Inc.s indemnification obligations under the Stock Purchase Agreement. The purchase price
is subject to adjustment based on a final calculation of Transtars working capital at the date of
acquisition. See Note 2 to the consolidated financial statements for additional information
relating to the acquisition of Transtar.
Recent Market and Pricing Trends
In 2006, the Companys primary markets exhibited continued strong underlying demand. Consolidated
net sales for 2006 of $1,177.6 million were $218.6 million, or 22.8%, higher than 2005. The
acquisition of Transtar contributed $77.9 million of the total
net sales increase. Material price increases accounted for
8.0% of the growth with volume and product mix accounting for the balance of the year-over-year
sales growth. The aerospace, oil and gas, mining and heavy equipment sectors were especially
robust. Metals material pricing increased an average of 8.6% in 2006. Nickel-based product
pricing was particularly high, increasing 21% during 2006. The overall 2006 metals supply was
generally steady and reliable, with the exception of nickel steels and certain aerospace aluminum
alloys, which continue to be rapidly consumed by the
aerospace, oil and gas industries.
11
Suppliers
delivery lead times stretched in some cases to 22 weeks by year-end 2006 for certain nickel steels.
The Company believes that its strong presence in the nickel steels marketplace niche and its
relationships with primary nickel steels suppliers have the Company well-positioned to
competitively service
customer demand for these products. Select pricing for nickel sheet rose during 2006 and
conversely, certain carbon steel prices have declined, but the overall mix of products within the
Metals segment resulted in lower price volatility than in 2005.
The Companys Plastics segment reported 6.8% sales growth in 2006. Volume increased 3.9% and
material price increases accounted for the balance of the year-over-year sales growth. Demand for
the Companys plastic products comes from different markets than those within the Metals segment,
and tends to be more stable and less cyclical than the Metals segment historically. Plastic
material prices were at high levels as 2006 came to a close. It is difficult to determine how long
they will remain at the year-end 2006 levels. The Company will continue to assess its growth
initiatives for this segment and may consider further geographic expansion alternatives as it has
in the last few years.
Current Business Outlook
Historically, management has used the Purchasers Managers Index (PMI) provided by the Institute
of Supply Management (website is www.ism.ws) as one data point for tracking general demand trends
in its customer markets. Table 1 below shows PMI trends from the first quarter of 2004 through the
fourth quarter of 2006. Generally, an index above 50.0 indicates continuing growth in the
manufacturing sector of the U.S. economy. As the data indicates, the U.S. manufacturing economy
was still growing at a modest pace as of 2006 year-end. The Companys revenue, net of material
price increases, has grown over this same time period.
Table 1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
YEAR |
|
Qtr 1 |
|
Qtr 2 |
|
Qtr 3 |
|
Qtr 4 |
|
2004 |
|
|
62.4 |
|
|
|
62.4 |
|
|
|
59.5 |
|
|
|
57.6 |
|
2005 |
|
|
55.7 |
|
|
|
53.2 |
|
|
|
55.8 |
|
|
|
57.2 |
|
2006 |
|
|
55.6 |
|
|
|
55.2 |
|
|
|
53.8 |
|
|
|
50.9 |
|
A favorable 2006 year-end PMI suggests that demand for the Companys products and services
should continue at their current high levels at least in the near-term. Though the PMI does offer
some insight, management typically relies on its relationships with the Companys supplier and
customer base to assess continuing demand trends. As of December 31, 2006, indicators generally
point to a continued healthy demand for the Companys specialty products in 2007. To date, metals
pricing, in the aggregate, for the products the Company sells remains stable with nickel alloy
prices still on the rise. Material pricing in both the metal and plastic segments of the Companys
business are difficult to predict. Nickel alloy prices are at record high levels. The Company
believes these prices are not sustainable at these levels over the long term. In two of the areas
of the U.S. economy currently experiencing significant decline, the automotive and residential
construction markets, the Companys market presence is limited.
RESULTS OF OPERATIONS: YEAR-TO-YEAR COMPARISONS AND COMMENTARY
Our discussion of comparative period results is based upon the following components of the
Companys consolidated statements of operations.
Net Sales The Company derives its revenues from the sale and processing of metals and plastics.
Pricing is established with each customer order and includes charges for the material, processing
activities and delivery. The pricing varies by product line and type of processing. The Company
typically does not enter into any long-term fixed price arrangements with a customer without
obtaining a similar agreement with its suppliers. Such arrangements are typical of customers in
the aerospace and defense markets.
Cost of MaterialsCost of materials consists of the costs we pay suppliers for metals, plastics and
related inbound freight charges. It excludes depreciation and amortization which are included in
Other operating costs and expenses discussed below. The Company accounts for inventory primarily
on a last-in-first-out (LIFO) basis. LIFO adjustments are calculated as of December 31 of each
year. Interim estimates of the year-end LIFO charge or credit are determined based on inflationary
or deflationary purchase cost trends and estimated year-end inventory levels. Interim LIFO
estimates may require significant year-end adjustments. (See Note 14 to the consolidated financial
statements.)
12
Other operating costs and expensesOther operating costs and expenses primarily consist of (1)
warehouse, processing and delivery expenses, which include occupancy costs, compensation and
employee benefits for warehouse personnel, processing, shipping and handling costs; (2) selling
expenses,
which include compensation and employee benefits for sales personnel, (3) general and
administrative expenses, which include compensation for executive officers and general management,
expenses for professional services primarily attributable to accounting and legal advisory
services, data communication and computer hardware and maintenance; and (4) depreciation and
amortization expenses, which include depreciation for all owned property and equipment, and
amortization of various long-lived intangible assets.
2006 Results Compared to 2005
Consolidated results by business segment are summarized in the following table for years 2006 and
2005.
Operating Results by Segment (dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
|
|
|
2006 |
|
2005 |
|
Fav/(Unfav) |
|
% Change |
|
|
|
Net Sales |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
1,062.6 |
|
|
$ |
851.3 |
|
|
$ |
211.3 |
|
|
|
24.8 |
% |
Plastics |
|
|
115.0 |
|
|
|
107.7 |
|
|
|
7.3 |
|
|
|
6.8 |
|
|
|
|
Total Net Sales |
|
$ |
1,177.6 |
|
|
$ |
959.0 |
|
|
$ |
218.6 |
|
|
|
22.8 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of Materials |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
762.3 |
|
|
$ |
603.9 |
|
|
$ |
(158.4 |
) |
|
|
(26.2 |
)% |
% of Metals Sales |
|
|
71.7 |
% |
|
|
70.9 |
% |
|
|
(0.8 |
)% |
|
|
|
|
Plastics |
|
|
76.9 |
|
|
|
73.3 |
|
|
|
(3.6 |
) |
|
|
(4.9 |
)% |
% of Plastics Sales |
|
|
66.9 |
% |
|
|
68.1 |
% |
|
|
1.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Cost of Materials |
|
$ |
839.2 |
|
|
$ |
677.2 |
|
|
$ |
(162.0 |
) |
|
|
(23.9 |
)% |
% of Total Sales |
|
|
71.3 |
% |
|
|
70.6 |
% |
|
|
(0.7 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Operating Costs and Expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
205.3 |
|
|
$ |
172.0 |
|
|
$ |
(33.3 |
) |
|
|
(19.4 |
)% |
Plastics |
|
|
30.8 |
|
|
|
28.9 |
|
|
|
(1.9 |
) |
|
|
(6.5 |
) |
Other |
|
|
9.8 |
|
|
|
9.7 |
|
|
|
(0.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Other Operating Costs & Expenses |
|
$ |
245.9 |
|
|
$ |
210.6 |
|
|
$ |
(35.3 |
) |
|
|
(16.8 |
)% |
% of Total Sales |
|
|
20.9 |
% |
|
|
22.0 |
% |
|
|
1.1 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
95.0 |
|
|
$ |
75.3 |
|
|
$ |
19.7 |
|
|
|
26.2 |
% |
% of Metals Sales |
|
|
8.9 |
% |
|
|
8.8 |
% |
|
|
0.1 |
% |
|
|
|
|
Plastics |
|
|
7.3 |
|
|
|
5.6 |
|
|
|
1.7 |
|
|
|
30.4 |
% |
% of Plastics Sales |
|
|
6.3 |
% |
|
|
5.2 |
% |
|
|
1.1 |
% |
|
|
|
|
Other |
|
|
(9.8 |
) |
|
|
(9.7 |
) |
|
|
0.1 |
|
|
|
1.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Operating Income |
|
$ |
92.5 |
|
|
$ |
71.2 |
|
|
$ |
21.3 |
|
|
|
29.9 |
% |
% of Total Sales |
|
|
7.9 |
% |
|
|
7.4 |
% |
|
|
0.5 |
% |
|
|
|
|
Other includes costs of executive, legal and finance departments which are shared by both segments of
the Company.
13
Net Sales:
Consolidated 2006 net sales for the
Company of $1,177.6 million increased $218.6 million, or 22.8%,
versus 2005. The acquisition of Transtar contributed
$77.9 million of the total sales increase. Material price
increases accounted for 8.0% of the growth with volume and product mix accounting for the balance
of the year-over-year sales growth.
Metals segment sales during 2006 of $1,062.6 million were 24.8% or $211.3 million higher than
2005. Material price increases accounted for 8.8% of the growth with
volume and production mix accounting for the balance of the
year-over-year sales growth. The aerospace, oil and gas, mining and heavy equipment sectors were especially
robust.
Plastics segment sales during 2006 of $115.0 million were 6.8% or $7.3 million higher than
2005. Volume increased approximately 3.9% during 2006, while material price increases contributed
to the balance of the year-over-year sales growth.
Cost
of Materials:
Consolidated
2006 cost of materials (exclusive of depreciation) increased
$162.0 million, or 23.9%, to $839.2 million. The
acquisition of Transtar contributed $55.4 million.
Other Operating Expenses and Operating Income:
On a consolidated basis, other operating costs and expenses increased
$35.3 million, or 16.8%, over 2005 due to the inclusion of $19.4 million of Transtars other
operating expenses and in support of higher overall customer demand. However, other operating
expense declined as a percent of sales from 22.0% in 2005 to 20.9% in 2006 as the Company was able
to leverage its expenses over higher sales.
2006 operating income of $92.5 million was $21.3 million, or 29.9%, ahead of last year. Solid
underlying demand strengthened the Companys operating income. The Companys 2006 operating profit
margin (defined as operating income divided by net sales) increased to 7.9% from 7.4% in 2005.
Other Income and Expense, Income Taxes and Net Income:
Interest expense of $8.3 million in 2006 increased $1.0 million versus 2005 on increased borrowings
necessitated by the acquisition of Transtar. (See Liquidity and Capital Resources discussion
below).
Income tax expense increased to $33.3 million from $23.2 million in 2005. The effective tax
rate was 39.6% in 2006 and 40.1% in 2005.
Equity in earnings of the Companys joint venture, Kreher Steel, was $4.3 million in 2006, the
same as 2005.
Consolidated net income applicable to common stock of $54.2 million, or $2.89 earnings per
diluted share in 2006 compared favorably to $37.9 million, or $2.11 earnings per diluted share in
2005.
14
2005 Results Compared to 2004
Consolidated results by business segment are summarized in the following table for years 2005 and
2004.
Operating Results by Segment (dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
|
|
|
2005 |
|
2004 |
|
Fav/(Unfav) |
|
% Change |
|
|
|
Net Sales |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
851.3 |
|
|
$ |
671.2 |
|
|
$ |
180.1 |
|
|
|
26.8 |
% |
Plastics |
|
|
107.7 |
|
|
|
89.8 |
|
|
|
17.9 |
|
|
|
19.9 |
|
|
|
|
Total Net Sales |
|
$ |
959.0 |
|
|
$ |
761.0 |
|
|
$ |
198.0 |
|
|
|
26.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of Materials |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
603.9 |
|
|
$ |
482.7 |
|
|
$ |
(121.2 |
) |
|
|
(25.1 |
)% |
% of Metals Sales |
|
|
70.9 |
% |
|
|
71.9 |
% |
|
|
1.0 |
% |
|
|
|
|
Plastics |
|
|
73.3 |
|
|
|
60.7 |
|
|
|
(12.6 |
) |
|
|
(20.8 |
) |
% of Plastics Sales |
|
|
68.1 |
% |
|
|
67.6 |
% |
|
|
(0.5 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Cost of Materials |
|
$ |
677.2 |
|
|
$ |
543.4 |
|
|
$ |
(133.8 |
) |
|
|
(24.6 |
)% |
% of Total Sales |
|
|
70.6 |
% |
|
|
71.4 |
% |
|
|
0.8 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Operating Costs and Expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
172.0 |
|
|
$ |
155.4 |
|
|
$ |
(16.6 |
) |
|
|
10.7 |
% |
Plastics |
|
|
28.9 |
|
|
|
23.6 |
|
|
|
(5.3 |
) |
|
|
22.5 |
|
Other |
|
|
9.7 |
|
|
|
7.1 |
|
|
|
(2.6 |
) |
|
|
36.6 |
|
|
|
|
|
Total Other Operating Costs & Expenses |
|
$ |
210.6 |
|
|
$ |
186.1 |
|
|
$ |
(24.5 |
) |
|
|
13.2 |
% |
% of Total Sales |
|
|
22.0 |
% |
|
|
24.5 |
% |
|
|
2.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
75.3 |
|
|
$ |
33.1 |
|
|
$ |
42.2 |
|
|
|
127.5 |
% |
% of Metals Sales |
|
|
8.8 |
% |
|
|
4.9 |
% |
|
|
3.9 |
% |
|
|
|
|
Plastics |
|
|
5.6 |
|
|
|
5.5 |
|
|
|
0.1 |
|
|
|
1.8 |
% |
% of Plastics Sales |
|
|
5.2 |
% |
|
|
6.1 |
% |
|
|
(0.9 |
)% |
|
|
|
|
Other |
|
|
(9.7 |
) |
|
|
(7.1 |
) |
|
|
(2.6 |
) |
|
|
36.6 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Operating Income |
|
$ |
71.2 |
|
|
$ |
31.5 |
|
|
$ |
39.7 |
|
|
|
126.0 |
% |
% of Total Sales |
|
|
7.4 |
% |
|
|
4.1 |
% |
|
|
3.3 |
% |
|
|
|
|
Other includes costs of executive, legal and finance departments which are shared by both segments of
the Company.
Net Sales:
Consolidated 2005 net sales for the Company of $959.0 million were up $198.0 million, or 26.0%,
versus 2004. Volume increased 6% and material price increases accounted for the balance of the
year-over-year sales growth.
Metals segment 2005 sales of $851.3 million were 26.8%, or $180.1 million, ahead of 2004.
Volume increased 6% during 2005 and the balance of the sales growth was due to higher pricing. The
aerospace, oil and gas, mining and construction equipment, and truck and railroad equipment sectors
were especially robust.
Plastics segment 2005 sales of $107.7 million were $17.9 million, or 19.9%, higher than 2004.
Volume increased approximately 2% during 2005 while material price increases contributed the
balance of year-over-year sales growth. The business experienced some softness in its retail
point-of-purchase display and shelving markets during the third-quarter of 2005, affecting its
year-over-year growth comparisons. The business rebounded back to historical levels by year-end
2005.
15
Cost
of Materials
Consolidated
2005 cost of materials (exclusive of depreciation) increased
$133.8 million or 24.6% versus 2004.
Other Operating Expenses and Operating Income:
On a consolidated basis, 2005 other operating expenses increased
$24.5 million, or 13.2%, versus 2004 in support of higher overall customer demand. However, other
operating expense declined as a percent of sales from 24.5% in 2004 to 22.0% in 2005, as the
Company was able to leverage its sales growth.
The Companys Other operating segment includes expenses related to executive, financial and
legal services that benefit both operating segments. The $2.6 million increase in expense as
compared to the prior year is primarily attributable to long-term management incentive programs
that were initiated in 2005.
Total 2005 operating income of $71.2 million was $39.7 million, or 126.0%, ahead of 2004.
Solid underlying demand coupled with a lower, previously restructured cost base, strengthened the
Companys operating profits. The Companys 2005 operating profit margin increased to 7.4% from
4.1% in 2004.
Other Income and Expense, Income Taxes and Net Income:
Interest expense of $7.3 million in 2005 declined $1.6 million versus the prior year on lower
overall borrowings and reduced interest rates, stemming from the Companys debt refinancing in the
second half of 2005. As part of the refinancing of its long-term notes in the fourth quarter of
2005, the Company recorded a $4.9 million pre-tax charge related to the early termination of its
former note agreements.
Income tax expense increased to $23.2 million in 2005 from $11.3 million in 2004 due to higher
taxable income.
Equity in earnings of the Companys joint venture, Kreher Steel, was $4.3 million in 2005, as
compared to $5.2 million in 2004. During 2004, Krehers product lines experienced escalating
material costs as compared to declining material costs in 2005.
Consolidated net income applicable to common stock of $37.9 million, or $2.11 earnings per
diluted share in 2005 compared favorably to $14.5 million, or $0.82 per diluted share, in 2004.
Liquidity and Capital Resources
The Companys primary sources of liquidity include cash generated from earnings and its use of
available borrowing capacity to fund working capital needs and growth initiatives.
Net cash from operating activities in 2006 was $29.8 million, driven by strong earnings;
however, increased inventory levels to support the growth of the business along with higher
payments for income taxes reduced net cash from operating activities when compared to the $57.9
million in cash generated in 2005.
In 2006 the Company continued its concerted efforts to manage its investment in inventory.
The following chart depicts the improvements in inventory turns, as measured by average days sales
in inventory (DSI) since 2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
|
|
Average DSI |
|
|
116.7 |
|
|
|
119.3 |
|
|
|
120.3 |
|
As a result of the acquisition of Transtar, accounts receivable increased $35.2 million,
inventories increased $60.6 million, accounts payable increased $20.5 million and long-term
deferred tax liabilities increased $28.7 million.
In September 2006, the Company entered into a $210 million amended senior credit facility with
its lending syndicate. This facility replaced the Companys $82.0 million revolving credit facility
entered into in July, 2005. The amended senior credit facility provides for (i) a $170 million
revolving loan (the U.S. Revolver) to be drawn on by the Company from time to time, (ii) a $30
million term loan (the U.S. Term Loan and with the U.S. Revolver, the U.S. Facility) and (iii)
a Cdn. $11.1 million revolving loan (approximately $9.9 million in U.S. dollars) (the Canadian
Facility) to be drawn on by the Companys Canadian subsidiary from time to time (collectively the
Amended Senior Credit Facility). The revolving loans and term loans mature in 2011.
The Company used the proceeds from the $30 million U.S. Term Loan and $117 million of the
amount available under the U.S. Revolver along with approximately $30 million of cash on hand to
finance the acquisition of Transtar. The year-over-year reduction in cash balances is primarily
attributable to the use of cash on hand to fund a portion of the acquisition price.
16
Available revolving credit capacity is primarily used to fund working
capital needs. As of December 31, 2006, the Company had outstanding borrowings of $108.0 million
under its U.S. Revolver and had availability of $54.7 million. There were no outstanding borrowings
under the Canadian Facility.
As of December 31, 2006, the Company remained in compliance with the covenants of its credit
agreements, which require it to maintain certain funded debt-to-capital and working capital-to-debt
ratios, and a minimum book value of equity, as defined in the Companys credit agreements. A
summary of covenant compliance is shown below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Actual |
|
|
Required |
|
12/31/06 |
|
|
|
Debt-to-Capital Ratio (a) |
|
|
< 0.55 |
|
|
|
0.43 |
|
Working Capital-to-Debt Ratio |
|
|
> 1.00 |
|
|
|
1.43 |
|
Book Value of Equity (a) |
|
$171.2 million |
|
$237.2 million |
|
|
|
(a) |
|
In accordance with the Amended Senior Credit Facility, the Company is permitted to add back to
Stockholders Equity the $21.3 million pension amount included in Accumulated Other Comprehensive
Income for loan covenant compliance purposes. See the Consolidated Statement of Stockholders
Equity and Note 13 to the consolidated financial statements for detailed information regarding the pension adjustment. |
As of December 31, 2006, the Company had $12.0 million in outstanding trade acceptances with
varying maturity dates ranging up to 120 days. The weighted average interest rate was 6.88%. A
trade acceptance is a form of debt instrument having a definite maturity and obligation to pay and
which has been accepted by an acknowledgement by the company upon whom it is drawn. As of December
31, 2006, the Company had $111.3 million of short-term debt which includes the $108 million
revolver and excludes the $12.0 million in trade acceptances. See Note 9 to the consolidated
financial statements for more information.
In 2006, the Company reinstituted a dividend on its common stock. When combined with the
dividend paid on the Companys preferred stock, the Company paid $5.0 million in dividends in 2006
versus $1.0 million, on the preferred stock only, in 2005.
Management believes the Company will be able to generate sufficient cash from operations and
planned working capital improvements (principally from reduced inventories) to fund its ongoing
capital expenditure programs, fund future dividend payments and meet its debt obligations.
Capital Expenditures
Capital expenditures for 2006 were $12.9 million as compared to $8.7 million in 2005. During 2006,
the expenditures included spending associated with the Companys new Birmingham, Alabama facility
($3.3 million) and the Companys ongoing business system
replacement initiative ($2.3 million),
along with typical equipment replacement and upgrades.
17
Contractual Obligations and Other Commitments:
At December 31, 2006, the Companys contractual obligations, including estimated payments by
period, were as follows: (dollars in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less |
|
One to |
|
|
|
|
|
More |
|
|
|
|
|
|
Than One |
|
Three |
|
Three to |
|
Than Five |
Payments Due In |
|
Total |
|
Year |
|
Years |
|
Five Years |
|
Years |
|
Long-Term Debt Obligations |
|
$ |
101,383 |
|
|
$ |
12,055 |
|
|
$ |
28,802 |
|
|
$ |
25,305 |
|
|
$ |
35,221 |
|
Interest Payments on Debt
Obligations (a) |
|
|
30,708 |
|
|
|
6,818 |
|
|
|
10,915 |
|
|
|
6,851 |
|
|
|
6,124 |
|
Capital Lease Obligations |
|
|
1,502 |
|
|
|
779 |
|
|
|
666 |
|
|
|
56 |
|
|
|
1 |
|
Operating Lease Obligations |
|
|
67,795 |
|
|
|
15,006 |
|
|
|
25,071 |
|
|
|
16,311 |
|
|
|
11,407 |
|
Purchase Obligations (b) |
|
|
226,415 |
|
|
|
218,018 |
|
|
|
8,397 |
|
|
|
|
|
|
|
|
|
Other (c) |
|
|
6,319 |
|
|
|
6,319 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
434,122 |
|
|
$ |
258,995 |
|
|
$ |
73,851 |
|
|
$ |
48,523 |
|
|
$ |
52,753 |
|
|
|
|
|
|
|
(a) |
|
Interest payments on debt obligations represent interest on all Company debt outstanding as of
December 31, 2006. The interest payment amounts related to the variable rate component of the
Companys debt assume that interest will be paid at the rates prevailing at December 31, 2006.
Future interest rates may change, and therefore, actual interest payments could differ from those
disclosed in the table above. |
|
(b) |
|
Purchase obligations consist of raw material purchases made in the normal course of business. |
|
(c) |
|
The other category is comprised of deferred revenues that represent commitments to deliver
products. |
The above table does not include $16.3 million of other non-current liabilities recorded on
the Consolidated Balance Sheets, as summarized in Notes 4 and 5 to the consolidated financial
statements. These non-current liabilities consist of liabilities related to the Companys
non-funded supplemental pension plan and postretirement benefit plans for which payment periods
cannot be determined. Non-current liabilities also include the deferred gain on the sale of
assets, which are principally the sale-leaseback transactions disclosed in Note 4 to the
consolidated financial statements. The cash outflows associated with these transactions are
included in the operating lease obligations above.
The Company has a number of long-term contracts to purchase certain quantities of material
with certain suppliers. In each case of such a long-term obligation, the Company has an
irrevocable purchase agreement from its customer for the same amount of material over the same time
period.
Pension Funding
The Companys funding policy on its defined benefit pension plan is to satisfy the minimum funding
requirements of Employee Retirement Income Security Act (ERISA). Future funding requirements are dependent upon various
factors outside the Companys control including, but not limited to, fund asset performance and
changes in regulatory or accounting requirements. Based upon factors known and considered as of
December 31, 2006, the Company does not anticipate any cash contributions to be made to the
pension plans in 2007.
Off-Balance Sheet Arrangements
With the exception of letters of credit and sales-leaseback financing on certain equipment used in
the operation of the business, it is not the Companys general practice to use off-balance sheet
arrangements, such as third-party special-purpose entities or guarantees to third parties.
Obligations of the Company associated with its leased equipment are disclosed under the
Contractual Obligations and Other Commitments section above.
See
Note 12 to the consolidated financial statements for more details on the Companys
outstanding letters of credit.
18
Critical Accounting Policies
The consolidated financial statements have been prepared in accordance with accounting principles
generally accepted in the United States of America, and include amounts that are based on
managements estimates, judgments and assumptions that affect the reported amounts of assets,
liabilities, revenues and expenses during the periods presented. The following is a description of
the Companys accounting policies that management believes are the most important to understanding
the
Companys financial results:
Inventory Over ninety percent of the Companys inventories are valued using the LIFO method.
Under this method, the current value of materials sold is recorded as Cost of Materials rather than
the actual cost in the order in which it was purchased. This means that older costs are included
in inventory, which may be higher or lower than current replacement costs. This method of
valuation is subject to year-to-year fluctuations in cost of material sold, which is influenced by
the inflation or deflation existing within the metals or plastics industries. The use of LIFO for
inventory valuation was chosen to better match replacement cost of inventory with the current
pricing used to bill customers.
Retirement Plans The Company values retirement plan assets and liabilities based on assumptions
and valuations established by management following consultation with the Companys independent
actuary. Future valuations are subject to market changes, which are not in the control of the
Company and could differ materially from the amounts currently reported. Note 5 to the
consolidated financial statements disclose the assumptions used by management.
Goodwill and Other Intangible Assets Impairment SFAS No. 142, Goodwill and Other Intangible
Assets, establishes accounting and reporting standards for goodwill and other intangible assets.
Under these standards, goodwill is not amortized, but rather is subject to an annual impairment
test. The carrying value of the Companys goodwill is evaluated annually during the first quarter
of each fiscal year or when certain triggering events occur which require a more current valuation.
The valuation is based on the comparison of an entitys discounted cash flow (equity valuation) to
its carrying value. If the carrying value exceeds the equity
valuation, the goodwill is deemed
impaired. The equity valuation is based on historical data and management estimates of future cash
flow. Since the estimates are forward looking, actual results could differ materially from those
used in the valuation process.
The
Companys recorded intangible assets were substantially acquired as part of the Transtar acquisition and
consist primarily of customer relationships. The initial values of the intangible assets were
based on a discounted cash flow valuation using assumptions made by management as to future
revenues from select customers, the level and pace of attrition in such revenues over time and
assumed operating income amounts generated from such revenues. These intangible assets are
amortized over their useful lives as estimated by management, which are generally 11 years for
customer relationships. Furthermore, when certain conditions or certain triggering events occur, a
separate test of impairment, similar to the impairment test for goodwill is performed and if the
intangible asset is deemed impaired, such asset will be written down to its fair value.
Stock-Based Compensation The Company offers stock-based compensation to executive and other key
employees, as well as its directors. Stock-based compensation expense is recorded over the vesting
period based on the grant date fair value of the stock award. For stock option grants, the Company
determines the grant date fair value of the award utilizing a Black-Scholes valuation model based
on assumptions of the risk-free interest rate, expected term of the option, volatility and expected
dividend yield. See Note 10 to the consolidated financial statements for a discussion of the
specific assumptions made by management. Stock-based compensation expense for the Companys
long-term incentive plan is recorded using the fair value based on the grant date market price of
the Companys common stock. In recording stock-based compensation expense for the long-term
incentive plan, management also must estimate the probable number of shares which will ultimately
vest. The actual number of shares that will vest may differ from managements estimate.
Recent Accounting Pronouncements:
A description of recent other accounting pronouncements is included in Note 1 to the consolidated
financial statements under the caption Significant Accounting Policies.
19
ITEM 7a Quantitative and Qualitative Disclosures about Market Risk
The Company is exposed to interest rate, commodity price, and foreign exchange rate risks that
arise in the normal course of business.
Interest Rate Risk The Company finances its operations with fixed and variable rate
borrowings. Market risk arises from changes in variable interest rates. Under its U.S. Revolver
and Canadian Facility, the Companys interest rate on borrowings is subject to changes in the LIBOR
and Prime interest rate fluctuations. Based on the Companys variable rate debt instruments at
December 31, 2006, if interest rates were to increase hypothetically by 25 basis points, 2006 interest
expense would have increased by approximately $0.2 million in 2006.
Commodity Price Risk The Companys raw material costs are comprised primarily of engineered
metals and plastics. Market risk arises from changes in the price of steel, other metals and
plastics. Although average selling prices generally increase or decrease as material costs
increase or decrease, the impact of a change in the purchase price of materials is more immediately
reflected in the Companys cost of materials than in its selling prices.
Foreign Exchange Rate Exposure The Company conducts operations in foreign countries,
including Canada, Mexico, France and the United Kingdom. However, changes in the value of the U.S.
dollar as compared to foreign currencies would not have a material impact on the Companys reported
earnings.
ITEM 8 Financial Statements and Supplementary Data
Consolidated Statements of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
(Dollars in thousands, except per share data) |
|
2006 |
|
2005 |
|
2004 |
|
Net sales |
|
$ |
1,177,600 |
|
|
$ |
958,978 |
|
|
$ |
760,997 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of materials (exclusive of depreciation) |
|
|
839,234 |
|
|
|
677,186 |
|
|
|
543,426 |
|
Warehouse, processing and delivery expense |
|
|
123,204 |
|
|
|
108,427 |
|
|
|
95,229 |
|
Sales, general, and administrative expense |
|
|
109,407 |
|
|
|
92,848 |
|
|
|
82,142 |
|
Depreciation and amortization expense |
|
|
13,290 |
|
|
|
9,340 |
|
|
|
8,751 |
|
|
|
|
Operating income |
|
|
92,465 |
|
|
|
71,177 |
|
|
|
31,449 |
|
Interest expense, net (Note 9) |
|
|
(8,302 |
) |
|
|
(7,348 |
) |
|
|
(8,968 |
) |
Discount on sale of accounts receivable (Note 9) |
|
|
|
|
|
|
(1,127 |
) |
|
|
(969 |
) |
Loss on extinguishment of debt (Note 9) |
|
|
|
|
|
|
(4,904 |
) |
|
|
- |
|
|
|
|
Income before income taxes and equity earnings of joint
venture |
|
|
84,163 |
|
|
|
57,798 |
|
|
|
21,512 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income taxes (Note 7) |
|
|
(33,330 |
) |
|
|
(23,191 |
) |
|
|
(11,294 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income before equity in earnings of joint venture |
|
|
50,833 |
|
|
|
34,607 |
|
|
|
10,218 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity in earnings of joint venture (Note 6) |
|
|
4,286 |
|
|
|
4,302 |
|
|
|
5,199 |
|
|
|
|
Net income |
|
|
55,119 |
|
|
|
38,909 |
|
|
|
15,417 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred stock dividends |
|
|
(963 |
) |
|
|
(961 |
) |
|
|
(957 |
) |
|
|
|
Net income applicable to common stock |
|
$ |
54,156 |
|
|
$ |
37,948 |
|
|
$ |
14,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share |
|
$ |
2.95 |
|
|
$ |
2.37 |
|
|
$ |
0.92 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share |
|
$ |
2.89 |
|
|
$ |
2.11 |
|
|
$ |
0.82 |
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
20
Consolidated Balance Sheets
|
|
|
|
|
|
|
|
|
|
|
December 31, |
(Dollars in thousands, except share and par value data) |
|
2006 |
|
2005 |
|
Assets |
|
|
|
|
|
|
|
|
Current assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents (Note 1) |
|
$ |
9,526 |
|
|
$ |
37,392 |
|
Accounts receivable, less allowances of $3,112 in 2006 and
$1,763 in 2005 |
|
|
160,999 |
|
|
|
107,064 |
|
Inventories (principally on last-in, first-out basis)
(latest cost higher by $128,404 in 2006 and $104,036 in
2005) (Note 1) |
|
|
202,394 |
|
|
|
119,306 |
|
Other current assets |
|
|
18,743 |
|
|
|
6,351 |
|
|
|
|
Total current assets |
|
|
391,662 |
|
|
|
270,113 |
|
Investment in joint venture (Note 6) |
|
|
13,577 |
|
|
|
10,850 |
|
Goodwill (Note 8) |
|
|
101,783 |
|
|
|
32,222 |
|
Intangible assets (Note 8) |
|
|
66,169 |
|
|
|
70 |
|
Prepaid pension cost (Note 5) |
|
|
5,681 |
|
|
|
41,946 |
|
Other assets |
|
|
5,850 |
|
|
|
4,112 |
|
Property, plant and equipment, at cost (Note 1) |
|
|
|
|
|
|
|
|
Land |
|
|
5,221 |
|
|
|
4,772 |
|
Building |
|
|
49,017 |
|
|
|
45,890 |
|
Machinery and equipment |
|
|
141,090 |
|
|
|
127,048 |
|
|
|
|
|
|
|
195,328 |
|
|
|
177,710 |
|
Less accumulated depreciation |
|
|
(124,930 |
) |
|
|
(113,288 |
) |
|
|
|
|
|
|
70,398 |
|
|
|
64,422 |
|
|
|
|
Total assets |
|
$ |
655,120 |
|
|
$ |
423,735 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and Stockholders Equity |
|
|
|
|
|
|
|
|
Current liabilities |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
117,561 |
|
|
$ |
103,246 |
|
Accrued payroll and employee benefits (Note 5) |
|
|
15,168 |
|
|
|
12,241 |
|
Accrued liabilities |
|
|
14,984 |
|
|
|
9,294 |
|
Income taxes payable |
|
|
931 |
|
|
|
5,834 |
|
Deferred
income taxes-current (Note 7) |
|
|
16,339 |
|
|
|
1,218 |
|
Current portion of long-term debt (Note 9) |
|
|
12,834 |
|
|
|
6,233 |
|
Short-term debt (Note 9) |
|
|
123,261 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
301,078 |
|
|
|
138,066 |
|
Long-term debt, less current portion (Note 9) |
|
|
90,051 |
|
|
|
73,827 |
|
Deferred income taxes (Note 7) |
|
|
31,782 |
|
|
|
21,903 |
|
Deferred gain on sale of assets (Note 4) |
|
|
5,666 |
|
|
|
5,967 |
|
Pension and postretirement benefit obligations (Note 5) |
|
|
10,636 |
|
|
|
8,467 |
|
Commitments and contingencies (Notes 4 and 12) |
|
|
|
|
|
|
|
|
Stockholders equity (Notes 10 and 11) |
|
|
|
|
|
|
|
|
Preferred stock, $0.01 par value - 10,000,000 shares
authorized; 12,000 shares issued and outstanding |
|
|
11,239 |
|
|
|
11,239 |
|
Common stock, $0.01 par value - 30,000,000
shares authorized; 17,085,091 and 16,605,714 shares
issued and outstanding in 2006 and 2005, respectively |
|
|
170 |
|
|
|
166 |
|
Additional paid-in capital |
|
|
69,775 |
|
|
|
60,916 |
|
Retained earnings |
|
|
160,625 |
|
|
|
110,530 |
|
Accumulated other comprehensive income (loss) (Note 13) |
|
|
(18,504 |
) |
|
|
2,370 |
|
Deferred unearned compensation |
|
|
(1,392 |
) |
|
|
|
|
Treasury stock, at cost 362,114 shares in 2006 and
546,065 shares in 2005 |
|
|
(6,006 |
) |
|
|
(9,716 |
) |
|
|
|
Total stockholders equity |
|
|
215,907 |
|
|
|
175,505 |
|
|
|
|
Total liabilities and stockholders equity |
|
$ |
655,120 |
|
|
$ |
423,735 |
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
21
Consolidated Statements of Cash Flows
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
(Dollars in thousands) |
|
2006 |
|
2005 |
|
2004 |
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
55,119 |
|
|
$ |
38,909 |
|
|
$ |
15,417 |
|
Adjustments to reconcile net income to net cash from
operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
13,290 |
|
|
|
9,340 |
|
|
|
8,751 |
|
Amortization of deferred gain |
|
|
(760 |
) |
|
|
(498 |
) |
|
|
(839 |
) |
Loss on sale of facilities/equipment |
|
|
94 |
|
|
|
73 |
|
|
|
701 |
|
Equity in earnings from joint venture |
|
|
(4,286 |
) |
|
|
(4,302 |
) |
|
|
(5,199 |
) |
Deferred tax provision |
|
|
4,537 |
|
|
|
(2,046 |
) |
|
|
7,072 |
|
Share-based compensation expense |
|
|
4,485 |
|
|
|
4,174 |
|
|
|
1,460 |
|
Increase in minority interest |
|
|
|
|
|
|
|
|
|
|
188 |
|
Excess tax benefits from stock-based payment arrangements |
|
|
(1,186 |
) |
|
|
(793 |
) |
|
|
|
|
Increase (decrease) from changes in: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(19,678 |
) |
|
|
(26,217 |
) |
|
|
(24,126 |
) |
Inventories |
|
|
(22,521 |
) |
|
|
16,742 |
|
|
|
(15,668 |
) |
Other current assets |
|
|
(2,570 |
) |
|
|
2,186 |
|
|
|
(350 |
) |
Other assets |
|
|
722 |
|
|
|
(398 |
) |
|
|
(133 |
) |
Prepaid pension |
|
|
1,920 |
|
|
|
316 |
|
|
|
(187 |
) |
Accounts payable |
|
|
7,882 |
|
|
|
9,702 |
|
|
|
24,351 |
|
Accrued payroll and employee benefits |
|
|
(1,350 |
) |
|
|
2,319 |
|
|
|
4,363 |
|
Income tax payable |
|
|
(10,090 |
) |
|
|
7,594 |
|
|
|
(1,377 |
) |
Accrued liabilities |
|
|
2,044 |
|
|
|
506 |
|
|
|
(1,053 |
) |
Postretirement benefit obligations and other liabilities |
|
|
2,165 |
|
|
|
271 |
|
|
|
249 |
|
|
|
|
Net cash from operating activities |
|
|
29,817 |
|
|
|
57,878 |
|
|
|
13,621 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Investments and acquisitions, net of cash acquired |
|
|
(175,583 |
) |
|
|
(236 |
) |
|
|
(1,744 |
) |
Dividends from joint ventures |
|
|
1,623 |
|
|
|
1,915 |
|
|
|
2,228 |
|
Proceeds from sale of facilities/equipment |
|
|
124 |
|
|
|
33 |
|
|
|
|
|
Capital expenditures |
|
|
(12,935 |
) |
|
|
(8,685 |
) |
|
|
(5,318 |
) |
Collection of note receivable |
|
|
|
|
|
|
2,465 |
|
|
|
|
|
|
|
|
Net cash from investing activities |
|
|
(186,771 |
) |
|
|
(4,508 |
) |
|
|
(4,834 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Short-term debt |
|
|
110,919 |
|
|
|
|
|
|
|
|
|
Proceeds from issuance of long-term debt |
|
|
30,000 |
|
|
|
75,000 |
|
|
|
|
|
Repayment of long-term debt |
|
|
(7,832 |
) |
|
|
(96,271 |
) |
|
|
(7,452 |
) |
Payment of debt issuance fees |
|
|
(3,156 |
) |
|
|
|
|
|
|
|
|
Preferred stock dividends paid |
|
|
(963 |
) |
|
|
(961 |
) |
|
|
(957 |
) |
Common stock dividends paid |
|
|
(4,061 |
) |
|
|
|
|
|
|
|
|
Exercise of stock options |
|
|
2,840 |
|
|
|
2,227 |
|
|
|
|
|
Excess tax benefits from stock-based payment arrangements |
|
|
1,186 |
|
|
|
793 |
|
|
|
|
|
|
|
|
Net cash from financing activities |
|
|
128,933 |
|
|
|
(19,212 |
) |
|
|
(8,409 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash and cash
equivalents |
|
|
155 |
|
|
|
128 |
|
|
|
273 |
|
Net (decrease) increase in cash and cash equivalents |
|
|
(27,866 |
) |
|
|
34,286 |
|
|
|
651 |
|
Cash and cash equivalents beginning of year |
|
|
37,392 |
|
|
|
3,106 |
|
|
|
2,455 |
|
|
|
|
Cash and cash equivalents end of year |
|
$ |
9,526 |
|
|
$ |
37,392 |
|
|
$ |
3,106 |
|
|
|
|
See Note 1 to the consolidated financial statements for supplemental cash flow disclosures.
The accompanying notes to consolidated financial statements are an integral part of these statements.
22
Consolidated Statement of Stockholders Equity
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional |
|
|
|
|
|
Unearned |
|
Other |
|
|
|
|
Common |
|
Treasury |
|
Preferred |
|
Common |
|
Treasury |
|
Paid-in |
|
Retained |
|
Deferred |
|
Comprehensive |
|
|
(Dollars and shares in thousands) |
|
Shares |
|
Shares |
|
Stock |
|
Stock |
|
Stock |
|
Capital |
|
Earnings |
|
Compensation |
|
Income |
|
Total |
|
Balance at January 1, 2004 |
|
|
15,788 |
|
|
|
(57 |
) |
|
$ |
11,239 |
|
|
$ |
159 |
|
|
$ |
(245 |
) |
|
$ |
43,367 |
|
|
$ |
58,122 |
|
|
$ |
(30 |
) |
|
$ |
1,042 |
|
|
$ |
113,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15,417 |
|
|
|
|
|
|
|
|
|
|
|
15,417 |
|
Foreign currency translation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,009 |
|
|
|
1,009 |
|
Minimum pension liability, net of tax
benefit of $278 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(435 |
) |
|
|
(435 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15,991 |
|
Preferred stock dividend |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
|
|
|
|
(957 |
) |
Exercise of stock options and other |
|
|
18 |
|
|
|
(5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,685 |
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
1,713 |
|
|
Balance at December 31, 2004 |
|
|
15,806 |
|
|
|
(62 |
) |
|
$ |
11,239 |
|
|
$ |
159 |
|
|
|
($245 |
) |
|
$ |
45,052 |
|
|
$ |
72,582 |
|
|
|
($2 |
) |
|
$ |
1,616 |
|
|
$ |
130,401 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
38,909 |
|
|
|
|
|
|
|
|
|
|
|
38,909 |
|
Foreign currency translation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,151 |
|
|
|
1,151 |
|
Minimum pension liability, net of tax
benefit of $254 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(397 |
) |
|
|
(397 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
39,663 |
|
Preferred stock dividend |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(961 |
) |
|
|
|
|
|
|
|
|
|
|
(961 |
) |
Long-term incentive plan |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,143 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,143 |
|
Exercise of stock options and other |
|
|
800 |
|
|
|
(484 |
) |
|
|
|
|
|
|
7 |
|
|
|
(9,471 |
) |
|
|
13,721 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
4,259 |
|
|
Balance at December 31, 2005 |
|
|
16,606 |
|
|
|
(546 |
) |
|
$ |
11,239 |
|
|
$ |
166 |
|
|
|
($9,716 |
) |
|
$ |
60,916 |
|
|
$ |
110,530 |
|
|
$ |
0 |
|
|
$ |
2,370 |
|
|
$ |
175,505 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
55,119 |
|
|
|
|
|
|
|
|
|
|
|
55,119 |
|
Foreign currency translation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
66 |
|
|
|
66 |
|
Minimum pension liability, net of tax
expense of $206 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
322 |
|
|
|
322 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
55,507 |
|
Adjustment to initially apply SFAS No.
158, net of tax benefit of $13,611 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(21,262 |
) |
|
|
(21,262 |
) |
Preferred stock dividend |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(963 |
) |
|
|
|
|
|
|
|
|
|
|
(963 |
) |
Common stock dividend |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,061 |
) |
|
|
|
|
|
|
|
|
|
|
(4,061 |
) |
Long-term incentive plan |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,209 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,209 |
|
Exercise of stock options and other |
|
|
479 |
|
|
|
184 |
|
|
|
|
|
|
|
4 |
|
|
|
3,710 |
|
|
|
5,650 |
|
|
|
|
|
|
|
(1,392 |
) |
|
|
|
|
|
|
7,972 |
|
|
Balance at December 31, 2006 |
|
|
17,085 |
|
|
|
(362 |
) |
|
$ |
11,239 |
|
|
$ |
170 |
|
|
|
($6,006 |
) |
|
$ |
69,775 |
|
|
$ |
160,625 |
|
|
|
($1,392 |
) |
|
|
($18,504 |
) |
|
$ |
215,907 |
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
23
A. M. Castle & Co.
Notes to Consolidated Financial Statements
December 31, 2006
(1) Significant Accounting Policies
Nature of operationsA.M. Castle & Co. and subsidiaries (the Company) distribute specialty metals
and plastics to customers globally from operations in North America, France and the United Kingdom.
The Company provides a broad range of product inventories as well as value-added processing
services to a wide array of customers, principally within the producer durable equipment sector of
the economy.
Basis of presentationThe consolidated financial statements include the accounts of A. M. Castle &
Co. and its subsidiaries over which the Company exhibits a controlling interest. The equity method
of accounting is used for the Companys 50% owned joint venture, Kreher Steel Company, LLC. All
inter-company accounts and transactions have been eliminated.
Use of estimatesThe preparation of the consolidated financial statements in conformity with
accounting principles generally accepted in the United States requires management to make estimates
and judgments that affect the reported amounts of assets and liabilities, disclosure of contingent
assets and liabilities, and reported amounts of revenue and expenses during the reporting period.
Actual results could differ from those estimates. The principal areas of estimation reflected in
the consolidated financial statements are sales returns and allowances, inventory, goodwill and
intangible assets, income taxes, contingencies and litigation, and defined benefit retirement
plans.
Revenue recognitionRevenue from product sales is largely recognized upon shipment whereupon title
passes and the Company has no further obligations to the customer. The Company has entered into
consignment inventory agreements with a few select customers whereby revenue is not recorded until
the customer has consumed product from the consigned inventory and title has passed. Revenue
derived from consigned inventories at customer locations for 2006 was $19.6 million (or 1.7% of
sales) compared to $11.9 million in 2005 (or 1.2% of 2005 sales) and $9.5 million or 1.2% of sales
in 2004. Inventory on consignment at customers as of December 31, 2006 was $4.4 million, or 2.2%
of consolidated net inventory and $1.5 million or 1.2% as of December 31, 2005 as reported on the
Companys consolidated balance sheets. Provisions for discounts and rebates to customers, and
returns are recorded in the same period the related sales are recorded.
Cost of materialsCost of materials consists of the costs the Company pays for metals, plastics and
related inbound freight charges. It excludes depreciation and amortization which are included in
Other operating expenses. The Company accounts for inventory on a last-in, first-out (LIFO)
basis and LIFO adjustments are recorded to cost of materials. LIFO adjustments are calculated as
of December 31 of each year. Interim estimates of the year-end charge or credit are determined
based on inflationary or deflationary purchase cost trends and estimated year-end inventory levels.
Interim LIFO estimates may require significant year-end adjustments. See Note 14 to the
consolidated financial statements for further details of such adjustments.
Other operating expensesOther operating expenses primarily consist of (1) warehousing, processing
and delivery expenses, which include occupancy costs, compensation and employee benefits for
warehouse personnel, processing, shipping and handling costs; (2) selling expenses, which include
compensation and employee benefits for sales personnel, (3) general and administrative expenses,
which include compensation for executive officers and general management, expenses for professional
services primarily attributable to accounting and legal advisory services, data communication and
computer hardware and maintenance; and (4) depreciation and amortization expenses, which include
depreciation for all owned property and equipment and amortization of various long-lived intangible
assets.
24
Cash and cash equivalentsShort-term investments that have an original maturity, at the time of
purchase, of 90 days or less are considered cash and cash equivalents.
Statement of cash flowsThe Company had non-cash financing activities for the years ended December
31, 2006, 2005 and 2004, which included the receipt of shares of the Companys common stock
tendered in lieu
of cash by employees exercising stock options. The tendered shares had a value of less than $0.1
million in 2006 (1,620 shares), $9.4 million in 2005 (509,218 shares) and $0.1 million in 2004
(5,657 shares), and were recorded as treasury stock. In 2006, the Company also contributed shares
of treasury stock to its profit sharing plan totaling $2.7 million and assumed debt as part of the
acquisition discussed in Note 2.
Supplemental Disclosures of Consolidated Cash Flow Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
(Dollars in thousands) |
|
2006 |
|
2005 |
|
2004 |
|
Cash paid during the year for |
|
|
|
|
|
|
|
|
|
|
|
|
Interest |
|
$ |
9,041 |
|
|
$ |
8,365 |
|
|
$ |
8,910 |
|
Income taxes |
|
$ |
38,871 |
|
|
$ |
16,860 |
|
|
$ |
6,331 |
|
Inventories Over ninety percent of the Companys inventories are stated at the lower of LIFO cost
or market. The Company values its LIFO increments using the costs of its latest purchases during
the years reported. In 2005 certain inventory quantity reductions caused a liquidation of LIFO
inventory values. The liquidation increased pre-tax income by $2.8 million in 2005.
Insurance plansThe Company is self-insured for a portion of its workers compensation and
automobile insurance liabilities. Self-insurance amounts are capped for individual claims and in
the aggregate, for each policy year by an insurance company. Self-insurance reserves are based on
unpaid, known claims (including related administrative fees assessed by the insurance company for
claims processing) and a reserve for incurred but not reported claims based on the Companys
historical claim experience and development.
Property, plant and equipmentProperty, plant and equipment are stated at cost and include assets
held under capital leases. Major renewals and betterments are capitalized, while maintenance and
repairs that do not substantially improve or extend the useful lives of the respective assets are
expensed currently. When items are disposed of, the related costs and accumulated depreciation are
removed from the accounts and any gain or loss is reflected in income. The Company provides for
depreciation of plant and equipment sufficient to amortize the cost of properties over their
estimated useful lives (buildings and building improvements 12 to 40 years; machinery and
equipment 5 to 20 years). For assets classified as machinery and equipment, lives used for
calculating depreciation expense are from 10 to 20 years for manufacturing equipment, 10 years for
furniture and fixtures, and 5 years for vehicles and office equipment. Leasehold improvements are
depreciated over the shorter of their useful lives or the remaining term of the lease.
Depreciation is recorded using the straight-line method for financial reporting purposes and
accelerated methods for tax purposes. Depreciation expense for 2006, 2005 and 2004 was $11.1
million, $9.3 million and $8.8 million, respectively.
Long-lived assetsThe Companys long-lived assets are reviewed for impairment whenever events or
changes in circumstances indicate that the carrying amount of an asset may not be recoverable.
Recoverability of assets to be held and used is measured by a comparison of the carrying amount of
an asset to future net cash flows (undiscounted and without interest charges) expected to be
generated by the asset. If such assets are considered to be impaired, the impairment to be
recognized is measured by the amount by which the carrying amount of the assets exceeds the fair
value of the assets. Assets to be disposed of are reported at the lower of the carrying amount or
fair value less costs to sell.
25
Goodwill and intangible assetsGoodwill is not amortized, but rather is subject to an annual
impairment test, which can be more frequent when certain triggering
events occur. The Company performs an annual impairment test on goodwill during the first
quarter of each fiscal year. Intangible assets are amortized over their useful lives as estimated
by management, which are generally 11 years for customer relationships and 3 years for non-compete
agreements. When conditions or certain triggering events occur, a separate test of impairment,
similar to the impairment test for goodwill is performed and if the intangible asset is deemed
impaired, such intangible asset is written down to its fair value.
Income taxesThe Company accounts for income taxes using the asset and liability method. Deferred
income taxes reflect the net tax effect, using enacted tax rates of temporary differences between
the
carrying amounts of assets and liabilities for financial reporting purposes and amounts used for
income tax
purposes. The Company records valuation allowances against its deferred tax assets when it is more
likely than not that the amounts will not be realized. Income tax expense includes provisions for
amounts that are currently payable, and changes in deferred tax assets and liabilities.
Foreign currency translationFor all non-U.S. operations, the functional currency is the local
currency. Assets and liabilities of those operations are translated into U.S. dollars using
year-end exchange rates, and income and expenses are translated using the average exchange rates
for the reporting period. In accordance with Financial Accounting Standards Board (FASB)
Statement of Financial Accounting Standards (SFAS) No. 52, Foreign Currency Translation,
translation adjustments are deferred in accumulated other comprehensive income (loss), a separate
component of stockholders equity. Gains or losses resulting from foreign currency transactions
were not material in 2006, 2005 or 2004.
Earnings
per shareThe Companys preferred stock participates in dividends paid on the Companys
common stock on an if converted basis. In accordance with Emerging Issues Task Force Issue No.
03-6, Participating Securities and the Two-Class Method under FASB Statement No. 128, Earnings per
Share, basic earnings per share is computed by applying the two-class method to compute earnings
per share. The two-class method is an earnings allocation method under which earnings per share is
calculated for each class of common stock and participating security considering both dividends
declared and participation rights in undistributed earnings as if all such earnings had been
distributed during the period. Diluted earnings per share is computed by dividing net income by
the weighted average number of shares of common stock plus common stock equivalents. Common stock
equivalents consist of stock options, restricted stock awards and convertible preferred stock
shares, which have been included in the calculation of weighted average shares outstanding using
the treasury stock method. In accordance with SFAS No. 128, Earnings per Share, the following
table is a reconciliation of the basic and diluted earnings per share calculations for 2006, 2005
and 2004:
26
|
|
|
|
|
|
|
|
|
|
|
|
|
(dollars and shares in thousands, |
|
|
|
|
|
|
except per share data) |
|
2006 |
|
2005 |
|
2004 |
|
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
55,119 |
|
|
$ |
38,909 |
|
|
$ |
15,417 |
|
Preferred stock dividends paid |
|
|
(963 |
) |
|
|
(961 |
) |
|
|
(957 |
) |
|
|
|
Undistributed earnings |
|
$ |
54,156 |
|
|
$ |
37,948 |
|
|
$ |
14,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Undistributed earnings attributable to: |
|
|
|
|
|
|
|
|
|
|
|
|
Common stockholders |
|
$ |
49,831 |
|
|
$ |
37,948 |
|
|
$ |
14,460 |
|
Preferred stockholders, as if converted |
|
|
4,325 |
|
|
|
|
|
|
|
|
|
|
|
|
Total undistributed earnings |
|
$ |
54,156 |
|
|
$ |
37,948 |
|
|
$ |
14,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic earnings per share: |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding |
|
|
16,907 |
|
|
|
16,033 |
|
|
|
15,795 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding employee and directors
common stock options and restricted
stock |
|
|
360 |
|
|
|
593 |
|
|
|
1,253 |
|
Convertible preferred stock |
|
|
1,794 |
|
|
|
1,794 |
|
|
|
1,794 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for diluted earnings per share |
|
|
19,061 |
|
|
|
18,420 |
|
|
|
18,842 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share |
|
$ |
2.95 |
|
|
$ |
2.37 |
|
|
$ |
0.92 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share |
|
$ |
2.89 |
|
|
$ |
2.11 |
|
|
$ |
0.82 |
|
|
|
|
Outstanding employees and directors
common stock options and restricted and
convertible preferred stock shares having
no dilutive effect |
|
|
20 |
|
|
|
53 |
|
|
|
956 |
|
ConcentrationsThe Company serves a wide range of industrial companies within the producer
durable equipment sector of the economy from locations throughout the United States, Canada,
Mexico, France and the United Kingdom. Its customer base includes many Fortune 500 companies as
well as thousands of medium and smaller sized firms spread across the entire spectrum of metals
using industries. The Companys customer base is well diversified with no single customer
accounting for more than 3% of total 2006 net sales. Approximately 90% of the Companys
business is conducted in the United States with the remainder of the sales generated by the
Companys operations in Canada, Mexico, France and the United Kingdom.
Share-based
compensationThe Company records share-based compensation
expense ratably over the award
vesting period based on the grant date fair value of share-based compensation awards.
New Accounting Standard Adopted In September 2006, the FASB issued SFAS No. 158, Employers
Accounting for Defined Benefit Pension and Other Postretirement Plans, which was an amendment of
SFAS No. 87, 88, 106 and 132(R). Among other items, SFAS No. 158 requires recognition of the
overfunded or underfunded status of an entitys defined benefit postretirement plan as an asset or
liability in the financial statements, requires recognition of the funded status of defined benefit
postretirement plans in other comprehensive income. The Company adopted SFAS No. 158 effective
December 31, 2006 and the incremental effect of applying it on individual line items on our
consolidated balance sheet as of December 31, 2006 is as follows (dollars in thousands):
27
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Before |
|
|
|
|
|
|
After |
|
|
|
Application of |
|
|
|
|
|
|
Application of |
|
|
|
SFAS No. 158 |
|
|
Adjustments |
|
|
SFAS No. 158 |
|
|
|
|
Prepaid pension costs |
|
$ |
38,126 |
|
|
$ |
(32,445 |
) |
|
$ |
5,681 |
|
Total assets |
|
|
687,565 |
|
|
|
(32,445 |
) |
|
|
655,120 |
|
Pension and postretirement benefit
obligations |
|
|
8,208 |
|
|
|
2,428 |
|
|
|
10,636 |
|
Deferred income taxes, current and non-current |
|
|
61,732 |
|
|
|
(13,611 |
) |
|
|
48,121 |
|
Accumulated other comprehensive loss |
|
|
2,758 |
|
|
|
(21,262 |
) |
|
|
(18,504 |
) |
Total
stockholders equity |
|
|
237,169 |
|
|
|
(21,262 |
) |
|
|
215,907 |
|
Total
liabilities and stockholders equity |
|
|
687,565 |
|
|
|
(32,445 |
) |
|
|
655,120 |
|
See Note 5 to the consolidated financial statements for additional disclosure related to the adoption of SFAS No. 158.
New Accounting Standards Issued Not Yet Adopted:
In September 2006 the FASB issued SFAS No. 157, Fair Value Measurement and in February 2007, the
FASB issued SFAS No. 159, The Fair Value Option for Financial Assets and Financial Liabilities.
SFAS No. 157 was issued to eliminate the diversity in practice that exists due to the different
definitions of fair value and the limited guidance in applying these definitions. SFAS No. 157
encourages entities to combine fair value information disclosed under SFAS No. 157 with other
accounting pronouncements, including SFAS No. 107, Disclosures about Fair Value of Financial
Instruments, where applicable. SFAS No. 157 is effective for financial statements issued for
fiscal years beginning after November 15, 2007. SFAS No. 159 permits entities to choose to measure
many financial instruments and certain other items at fair value. The objective is to improve
financial reporting by providing entities with the opportunity to mitigate volatility in reported
earnings caused by measuring related assets and liabilities differently without having to apply
complex hedge accounting provisions. SFAS No. 159 is effective as of the beginning of an entitys
first fiscal year that begins after November 15, 2007. The Company does not expect the adoption of
these statements to materially affect its consolidated financial results of operations, cash flows
or its financial position.
In July 2006, the FASB issued Interpretation No. 48 (FIN No. 48), Accounting for Uncertainty
in
Income Taxes: an interpretation of FASB Statement No. 109. FIN No. 48 clarifies the accounting
for uncertainty in income taxes recognized in an entitys financial statements in accordance with
SFAS No.
109, Accounting for Income Taxes. FIN No. 48 prescribes a recognition threshold and measurement
principles for financial statements of tax positions taken or expected to be taken on a tax return.
FIN No.
48 is effective for fiscal years beginning after December 15, 2006. Management is currently
evaluating the requirements of FIN No. 48 and has not yet determined the impact of adopting this
standard on the consolidated financial statements.
(2) Acquisitions
On September 5, 2006, the Company acquired all of the issued and outstanding capital stock of
Transtar Intermediate Holdings #2, Inc. (Transtar), a wholly owned subsidiary of H.I.G. Transtar
Inc. The results of Transtars operations have been included in the consolidated financial
statements since that date. These results and the assets of Transtar are included in the Companys
Metals segment.
Transtar is a leading supplier of high performance aluminum alloys to the aerospace and
defense industries, supporting the on-going requirements of those markets with a broad range of
inventory, processing and supply chain services. As a result of the
28
acquisition, the Company has
expanded access to aerospace customers and avenues to cross-sell its other products into this
high-growth market. The acquisition also provides the Company the benefits of deeper access to
certain inventories and purchasing synergies, as well as providing the Company an existing platform
to markets in Asia and other international markets.
The aggregate purchase price, net of cash acquired, was $175.6 million which includes the
assumption of $0.7 million of foreign debt and $0.6 million of capital lease obligations of
Transtar. An escrow in the amount of $18 million funded from the purchase price was established to
satisfy H.I.G.
Transtar Inc.s indemnification obligations under the stock purchase agreement. The purchase
price was funded by new debt financing and existing cash balances.
The following table summarizes the preliminary allocation of the purchase price based on the
estimated fair values of the assets acquired and liabilities assumed at the date of the
acquisition. The purchase price remains subject to adjustment based on a final calculation of
Transtars working capital at the date of acquisition. The Company has obtained third-party
valuations of certain intangible assets and the allocation of the purchase price is as follows:
|
|
|
|
|
Purchase Price Allocation |
|
(dollars in thousands) |
|
|
|
|
Current assets |
|
$ |
99,746 |
|
PP & E, net |
|
|
4,274 |
|
Intangible assets |
|
|
68,324 |
|
Goodwill |
|
|
69,564 |
|
Other long-term assets |
|
|
300 |
|
|
|
|
|
Total assets |
|
|
242,208 |
|
|
|
|
|
|
Current liabilities |
|
|
34,460 |
|
Long-term liabilities |
|
|
29,453 |
|
|
|
|
|
Total liabilities |
|
|
63,913 |
|
|
|
|
|
|
|
|
|
|
Net assets |
|
$ |
178,295 |
|
|
|
|
|
The acquired intangible assets have a weighted average useful life of approximately 10.8 years and
include $66.8 million for the acquired customer relationships with a useful life of 11 years and
$1.5 million of non-compete agreements with a useful life of 3 years. Since this was an
acquisition of stock, the goodwill and intangible assets will not be deductible for tax purposes.
The following unaudited pro-forma information presents a summary of the Companys consolidated
results of operations as if the acquisition had taken place as of the beginning of each of the
current and preceding fiscal years.
|
|
|
|
|
|
|
|
|
For the years ended December 31, |
|
|
|
|
(dollars in millions, except per share data) |
|
2006 |
|
2005 |
|
Net sales |
|
$ |
1,346 |
|
|
$ |
1,183 |
|
Net income |
|
$ |
67 |
|
|
$ |
37 |
|
Net income per diluted common share |
|
$ |
3.52 |
|
|
$ |
2.03 |
|
These pro-forma results of operations have been presented for comparative purposes only and do not
purport to be indicative of the results of operations which actually would have resulted had the
acquisition occurred on the dates indicated, or which may result in the future.
29
(3) Segment Reporting
The Company distributes and performs processing on both metals and plastics. Although the
distribution processes are similar, different customer markets, supplier bases and types of
products exist. Additionally, our Chief Executive Officer, the Companys chief operating
decision-maker, reviews and manages these two businesses separately. As such, these businesses
are considered reportable segments according to SFAS No. 131 Disclosures about Segments of an
Enterprise and Related Information and are reported accordingly.
In its metals segment, the Companys market strategy focuses on highly engineered
specialty grades and alloys of metals as well as specialized processing services geared to meet
very tight specifications. Core products include nickel alloys, aluminum, stainless steels and
carbon. Inventories of these products assume many forms such as plate, sheet, round bar,
hexagon, square and flat bars; tubing and coil. Depending on the size of the facility and the
nature of the markets it serves, service centers are equipped as needed with bar saws, plate
saws, oxygen and plasma arc flame cutting machinery, water-jet cutting, stress relieving and
annealing furnaces, surface grinding equipment and sheet shearing equipment. This segment
also performs various specialized fabrications for its customers through pre-qualified
subcontractors, and the Companys H-A Industries division, that thermally processes, turns,
polishes and straightens alloy and carbon bar.
The plastics segment stocks and distributes a wide variety of plastics in forms that
include plate, rod, tube, clear sheet, tape, gaskets and fittings. Processing activities
within this segment include cut to length, cut to shape, bending and forming according to
customer specifications.
The accounting policies of all segments are as described in Note 1 to the consolidated
financial statements. Management evaluates the performance of its business segments based on
operating income.
The Company operates locations in the United States, Canada, Mexico, France and the United
Kingdom. No activity from any individual country outside the United States is material, and
therefore, foreign activity is reported on an aggregate basis. Net sales are attributed to
countries based on the location of the Companys subsidiary that is selling direct to the customer.
Company-wide geographic data for the years ended December 31, 2006, 2005 and 2004, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in thousands) |
|
2006 |
|
2005 |
|
2004 |
|
Net sales |
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
1,069,885 |
|
|
$ |
871,725 |
|
|
$ |
689,859 |
|
All other countries |
|
|
107,715 |
|
|
|
87,253 |
|
|
|
71,138 |
|
|
|
|
Total |
|
$ |
1,177,600 |
|
|
$ |
958,978 |
|
|
$ |
760,997 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-lived assets |
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
65,283 |
|
|
$ |
59,546 |
|
|
$ |
59,573 |
|
All other countries |
|
|
5,115 |
|
|
|
4,876 |
|
|
|
5,425 |
|
|
|
|
Total |
|
$ |
70,398 |
|
|
$ |
64,422 |
|
|
$ |
64,998 |
|
|
|
|
30
Segment information for the years ended December 31, 2006, 2005 and 2004 is as follows
(dollars in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating |
|
|
|
|
|
Capital |
|
|
|
|
Net |
|
Income |
|
Total |
|
Expen- |
|
Depre- |
|
|
Sales |
|
(Loss) |
|
Assets |
|
ditures |
|
ciation |
|
|
|
2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals segment |
|
$ |
1,062.6 |
|
|
$ |
95.0 |
|
|
$ |
593.7 |
|
|
$ |
11.8 |
|
|
$ |
12.2 |
|
Plastics segment |
|
|
115.0 |
|
|
|
7.3 |
|
|
|
47.8 |
|
|
|
1.1 |
|
|
|
1.1 |
|
Other |
|
|
|
|
|
|
(9.8 |
) |
|
|
13.6 |
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
1,177.6 |
|
|
$ |
92.5 |
|
|
$ |
655.1 |
|
|
$ |
12.9 |
|
|
$ |
13.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals segment |
|
$ |
851.3 |
|
|
$ |
75.3 |
|
|
$ |
362.8 |
|
|
$ |
7.1 |
|
|
$ |
8.3 |
|
Plastics segment |
|
|
107.7 |
|
|
|
5.6 |
|
|
|
49.8 |
|
|
|
1.6 |
|
|
|
1.0 |
|
Other |
|
|
|
|
|
|
(9.7 |
) |
|
|
11.1 |
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
959.0 |
|
|
$ |
71.2 |
|
|
$ |
423.7 |
|
|
$ |
8.7 |
|
|
$ |
9.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals segment |
|
$ |
671.2 |
|
|
$ |
33.1 |
|
|
$ |
330.1 |
|
|
$ |
4.1 |
|
|
$ |
7.8 |
|
Plastics segment |
|
|
89.8 |
|
|
|
5.5 |
|
|
|
44.3 |
|
|
|
1.2 |
|
|
|
1.0 |
|
Other |
|
|
|
|
|
|
(7.1 |
) |
|
|
8.6 |
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
761.0 |
|
|
$ |
31.5 |
|
|
$ |
383.0 |
|
|
$ |
5.3 |
|
|
$ |
8.8 |
|
|
|
|
Other Operating loss includes the costs of executive, legal and finance departments, which
are shared by both the metals and plastics segments. The Other segments total assets consist
of the Companys investment in joint venture.
(4) Lease Agreements
The Company has operating and capital leases covering certain warehouse facilities, equipment,
automobiles and trucks, with lapse of time as the basis for all rental payments, and with a mileage
factor included in the truck leases.
Future minimum rental payments under operating and capital leases that have initial or
remaining non-cancelable lease terms in excess of one year as of December 31, 2006, are as follows
(dollars in thousands):
|
|
|
|
|
|
|
|
|
Year ending December 31, |
|
Capital |
|
Operating |
|
2007 |
|
$ |
779 |
|
|
$ |
15,006 |
|
2008 |
|
|
586 |
|
|
|
14,279 |
|
2009 |
|
|
80 |
|
|
|
10,792 |
|
2010 |
|
|
30 |
|
|
|
8,300 |
|
2011 |
|
|
26 |
|
|
|
8,011 |
|
Later years |
|
|
1 |
|
|
|
11,407 |
|
|
|
|
Total future minimum rental payments |
|
$ |
1,502 |
|
|
$ |
67,795 |
|
|
|
|
Total rental payments charged to expense were $13.1 million in 2006, $10.4 million in 2005 and
$12.8 million in 2004.
In July 2003, the Company sold its Los Angeles land and building for $10.5 million. Under the
agreement, the Company has a ten-year lease for 59% of the property. In October 2003, the Company
also sold its Kansas City land and building for $3.4 million and is leasing back approximately 68%
of the property from the purchaser for ten years. These transactions are being accounted for as
operating leases. The two transactions generated a total net gain of $8.5 million, which has been
deferred and is being amortized to income ratably over the term of the leases. At December 31, 2006
and 2005, the remaining deferred gain of
31
$5.7 million and $6.0 million, respectively, is included
in Deferred gain on sale
of assets with the current portion $0.9 million and $0.9 million, respectively, included in
Accrued liabilities in the consolidated balance sheets. The leases require the Company to pay
customary operating and repair expenses and contain renewal options. The total rental expense for
these leases for 2006 and 2005 was $1.4 million and $1.3 million, respectively.
(5) Pension and Postretirement Plans
Substantially all employees who meet certain requirements of age, length of service and hours
worked per year are covered by Company-sponsored pension plans. These pension plans are defined
benefit, noncontributory plans. Benefits paid to retirees are based upon age at retirement, years
of credited service and average earnings. The Company also has a Supplemental Pension Plan, which
is a non-qualified, unfunded plan. During 2005, the Companys projected benefit obligation
increased primarily due to actuarial losses resulting from the following changes in the actuarial
assumptions: (a) use of an updated actuarial mortality table; (b) a change in the discount rate;
and (c) a change in the expected average retirement age. The Company uses a December 31
measurement date for its plans.
The assets of the Company-sponsored plans are maintained in a single trust account. The
majority of the trust assets are invested in common stock mutual funds, insurance contracts, real
estate funds and corporate bonds. The Companys funding policy is to satisfy the minimum funding
requirements of Employee Retirement Income Security Act of 1974, commonly called ERISA.
Components of net periodic pension benefit cost for 2006, 2005 and 2004 are as follows
(dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
|
|
Service cost |
|
$ |
3,485 |
|
|
$ |
2,744 |
|
|
$ |
2,377 |
|
Interest cost |
|
|
7,011 |
|
|
|
6,193 |
|
|
|
5,792 |
|
Expected return on assets |
|
|
(9,696 |
) |
|
|
(9,577 |
) |
|
|
(9,587 |
) |
Amortization of prior service cost |
|
|
58 |
|
|
|
63 |
|
|
|
68 |
|
Amortization of actuarial loss |
|
|
3,756 |
|
|
|
2,459 |
|
|
|
1,465 |
|
|
|
|
Net periodic pension benefit cost |
|
$ |
4,614 |
|
|
$ |
1,882 |
|
|
$ |
115 |
|
|
|
|
The expected 2007 amortization of pension prior service cost and actuarial loss is less than
$0.1 million and $3.2 million, respectively.
Status of the plans at December 31, 2006 and 2005 are as follows (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
|
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Projected benefit obligation at beginning of year |
|
$ |
130,251 |
|
|
$ |
110,327 |
|
Service cost |
|
|
3,485 |
|
|
|
2,744 |
|
Interest cost |
|
|
7,011 |
|
|
|
6,193 |
|
Benefit payments |
|
|
(5,444 |
) |
|
|
(5,330 |
) |
Actuarial (gain) loss |
|
|
(3,278 |
) |
|
|
16,317 |
|
|
|
|
Projected benefit obligation at end of year |
|
$ |
132,025 |
|
|
$ |
130,251 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in plan assets: |
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year |
|
$ |
118,509 |
|
|
$ |
103,831 |
|
Actual return on assets |
|
|
16,940 |
|
|
|
18,636 |
|
Employer contributions |
|
|
372 |
|
|
|
1,372 |
|
Benefit payments |
|
|
(5,444 |
) |
|
|
(5,330 |
) |
|
|
|
Fair value of plan assets at end of year |
|
$ |
130,377 |
|
|
$ |
118,509 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(1,648 |
) |
|
$ |
(11,741 |
) |
|
|
|
|
|
|
|
|
|
Unrecognized actuarial loss |
|
|
|
|
|
|
49,727 |
|
Unrecognized prior service cost |
|
|
|
|
|
|
533 |
|
|
|
|
Net (liability) prepaid |
|
$ |
(1,648 |
) |
|
$ |
38,519 |
|
|
|
|
32
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
|
|
Amounts recognized in the consolidated balance sheets consist of: |
|
|
|
|
|
|
|
|
Prepaid pension cost |
|
$ |
5,681 |
|
|
$ |
41,946 |
|
Accrued liabilities |
|
|
(369 |
) |
|
|
|
|
Pension and postretirement benefit obligations |
|
|
(6,960 |
) |
|
|
(5,292 |
) |
Accumulated other comprehensive income (loss) |
|
|
|
|
|
|
1,865 |
|
|
|
|
Net amount recognized |
|
$ |
(1,648 |
) |
|
$ |
38,519 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-tax components of accumulated other comprehensive
income (loss): |
|
|
|
|
|
|
|
|
Unrecognized actuarial loss |
|
$ |
(35,449 |
) |
Unrecognized prior service cost |
|
|
(475 |
) |
|
|
|
Total at year-end |
|
$ |
(35,924 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated benefit obligations |
|
$ |
115,889 |
|
|
$ |
112,841 |
|
For plans with an accumulated benefit obligation in excess of plan assets, the projected benefit
obligation, accumulated benefit obligation and fair value of plan assets was $6.7 million, $5.2
million and $0.0 million, respectively, at December 31, 2006, and $6.8 million, $5.3 million and
$0.0 million, respectively, at December 31, 2005.
The assumptions used to measure the projected benefit obligations for the Companys defined benefit
pension plans are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
|
|
Discount rate |
|
|
5.75 |
% |
|
|
5.50 |
% |
Projected annual salary increases |
|
|
4.00 |
|
|
|
4.00 |
|
Expected long-term rate of return on plan assets |
|
|
8.75 |
|
|
|
8.75 |
|
Measurement date |
|
|
12/31/06 |
|
|
|
12/31/05 |
|
The assumptions used to determine net periodic pension benefit costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
|
|
|
Discount rate |
|
|
5.50 |
% |
|
|
5.75 |
% |
|
|
6.00 |
% |
Expected long-term rate of return on plan assets |
|
|
8.75 |
|
|
|
9.00 |
|
|
|
9.00 |
|
Projected annual salary increases |
|
|
4.00 |
|
|
|
4.00 |
|
|
|
4.00 |
|
Measurement date |
|
|
12/31/05 |
|
|
|
12/31/04 |
|
|
|
12/31/03 |
|
The assumption on expected long-term rate of return on plan assets for all years was based on a
building block approach. The expected long-term rate of inflation and risk premiums for the various
asset categories are based on the current investment environment. General historical market returns
are used in the development of the long-term expected inflation rates and risk premiums. The target
allocations of assets are used to develop a composite rate of return assumption.
33
The Companys pension plan weighted average asset allocations at December 31, 2006 and 2005,
by asset category, are as follows:
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
|
|
Equity securities |
|
|
69.8 |
% |
|
|
67.1 |
% |
Company stock |
|
|
6.0 |
% |
|
|
11.6 |
% |
Debt securities |
|
|
6.5 |
% |
|
|
6.5 |
% |
Real estate |
|
|
5.4 |
% |
|
|
6.7 |
% |
Other |
|
|
12.3 |
% |
|
|
8.1 |
% |
|
|
|
|
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
|
The Companys pension plan funds are managed in accordance with investment policies
recommended by its investment advisor and approved by the Board of Directors. The overall target
portfolio allocation is 75% equities; 15% fixed income; and 10% real estate. Non-readily marketable investments comprise approximately 10% and 11%
as of December 31, 2006 and 2005, respectively. Within the equity
allocation, the style distribution is 30% value; 30% growth; 15% small cap growth; 15%
international; and 10% company stock. These funds conformance with style profiles and performance
is monitored regularly by the Companys investment advisor. Adjustments are typically made in the
subsequent quarters when investment allocations deviate from target by 5% or more. The investment
advisor makes quarterly reports to management and the Human Resource Committee of the Board of
Directors.
The estimated future pension benefit payments are (dollars in thousands) :
|
|
|
|
|
2007 |
|
$ |
5,892 |
|
2008 |
|
|
6,033 |
|
2009 |
|
|
6,273 |
|
2010 |
|
|
6,608 |
|
2011 |
|
|
6,854 |
|
2012 2016 |
|
|
41,337 |
|
The Company has profit sharing plans for the benefit of salaried and other eligible employees
(including officers). The Companys profit sharing plans include features under Section 401(k) of
the Internal Revenue Code. The plans include a provision whereby the Company partially matches
employee contributions up to a maximum of 6% of the employees salary. The plans also include a
supplemental contribution feature whereby a Company contribution would be made to all eligible
employees upon achievement of specific return on investment goals as defined by the plan.
The Company also has a management incentive plan for the benefit of its officers and key
employees, which is not a retirement plan. Incentives are paid to line managers based on
performance
against objectives for their respective operating units. Incentives are paid to corporate officers
on the basis of total Company performance against objectives. Amounts accrued and expensed under
each plan are included as part of accrued payroll and employee benefits at each respective
year-end. The amounts expensed are summarized below (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
|
|
Profit sharing and 401(k) |
|
$ |
3,977 |
|
|
$ |
4,077 |
|
|
$ |
788 |
|
|
|
|
Management incentive |
|
$ |
4,226 |
|
|
$ |
4,261 |
|
|
$ |
3,722 |
|
|
|
|
The Company also provides declining value life insurance to its retirees and a maximum of
three years of medical coverage to qualified individuals who retire between the ages of 62 and 65.
The Company does not fund these benefits in advance, and uses a December 31 measurement date.
34
Components of net periodic postretirement benefit costs for 2006, 2005 and 2004 were as
follows (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
|
|
Service cost |
|
$ |
186 |
|
|
$ |
138 |
|
|
$ |
116 |
|
Interest cost |
|
|
213 |
|
|
|
179 |
|
|
|
152 |
|
Amortization of prior service cost |
|
|
47 |
|
|
|
47 |
|
|
|
47 |
|
Amortization of actuarial loss (gain) |
|
|
27 |
|
|
|
|
|
|
|
(9 |
) |
|
|
|
Net periodic postretirement benefit cost |
|
$ |
473 |
|
|
$ |
364 |
|
|
$ |
306 |
|
|
|
|
The expected 2007 amortization of postretirement prior service cost and actuarial gain are each
less than $0.1 million.
The status of the postretirement benefit plans at December 31, 2006 and 2005 were as follows
(dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
|
|
|
|
|
|
Change in accumulated postretirement benefit obligations: |
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated postretirement benefit obligation at beginning of year |
|
$ |
3,928 |
|
|
$ |
3,201 |
|
|
|
|
|
Service cost |
|
|
186 |
|
|
|
138 |
|
|
|
|
|
Interest cost |
|
|
213 |
|
|
|
179 |
|
|
|
|
|
Benefit payments |
|
|
(86 |
) |
|
|
(90 |
) |
|
|
|
|
Actuarial loss (gains) |
|
|
(374 |
) |
|
|
500 |
|
|
|
|
|
|
|
|
Accumulated postretirement benefit obligation at end of year |
|
$ |
3,867 |
|
|
$ |
3,928 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized prior service cost |
|
|
|
|
|
$ |
(219 |
) |
|
|
|
|
Unrecognized actuarial (gain) loss |
|
|
|
|
|
|
(515 |
) |
|
|
|
|
|
|
|
Net liability |
|
$ |
3,867 |
|
|
$ |
3,194 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized in the consolidated balance sheets consist of: |
|
|
|
|
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
190 |
|
|
$ |
|
|
|
|
|
|
Pension and postretirement benefit obligations |
|
|
3,677 |
|
|
|
3,194 |
|
|
|
|
|
|
|
|
Net amount recognized |
|
$ |
3,867 |
|
|
$ |
3,194 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-tax components of accumulated other comprehensive income
(loss): |
|
|
|
|
Unrecognized actuarial loss |
|
$ |
(115 |
) |
Unrecognized prior service cost |
|
|
(171 |
) |
|
|
|
Total at year-end |
|
$ |
(286 |
) |
|
|
|
Future benefit costs were estimated assuming medical costs would increase at a 5.50% annual
rate for 2006. A 1% increase in the health care cost trend rate assumptions would have increased
the accumulated postretirement benefit obligation at December 31, 2006 by $0.3 million with no
significant effect on the annual periodic postretirement benefit cost. A 1% decrease in the health
care cost trend rate assumptions would have decreased the accumulated postretirement benefit
obligation at December 31, 2006 by $0.2 million with no significant effect on the annual periodic
postretirement benefit cost. The weighted average discount rate used in determining the
accumulated postretirement benefit obligation was 5.75% in 2006 and 5.50% in 2005. The weighted
average discount rate used in determining net periodic postretirement benefit costs were 5.5% in
2006, 5.75% in 2005 and 6.0% in 2004.
35
(6) Joint Venture
Kreher Steel Co. is a 50% owned joint venture of the Company. It is a Midwestern U.S. metals
distributor of bulk quantities of alloy, special bar quality and stainless steel bars.
The following information summarizes the Companys participation in the joint venture
(dollars in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2006 |
|
2005 |
|
2004 |
|
|
|
Equity in earnings of joint venture |
|
$ |
4.3 |
|
|
$ |
4.3 |
|
|
$ |
5.2 |
|
Investment in joint venture |
|
|
13.6 |
|
|
|
10.8 |
|
|
|
8.5 |
|
Sales to joint venture |
|
|
0.6 |
|
|
|
0.3 |
|
|
|
0.2 |
|
Purchases from joint venture |
|
|
0.1 |
|
|
|
0.2 |
|
|
|
0.6 |
|
Summarized financial data for this joint venture is as follows (dollars in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, |
|
2006 |
|
2005 |
|
2004 |
|
|
|
Revenues |
|
$ |
131.0 |
|
|
$ |
130.9 |
|
|
$ |
133.1 |
|
Net income |
|
|
8.6 |
|
|
|
8.6 |
|
|
|
10.7 |
|
Current assets |
|
|
41.4 |
|
|
|
40.0 |
|
|
|
52.3 |
|
Non-current assets |
|
|
12.7 |
|
|
|
9.9 |
|
|
|
10.4 |
|
Current liabilities |
|
|
22.9 |
|
|
|
25.9 |
|
|
|
42.9 |
|
Non-current liabilities |
|
|
3.6 |
|
|
|
1.7 |
|
|
|
2.2 |
|
Members equity |
|
|
27.6 |
|
|
|
22.3 |
|
|
|
17.7 |
|
Capital expenditures |
|
|
1.1 |
|
|
|
0.8 |
|
|
|
0.6 |
|
Depreciation |
|
|
1.0 |
|
|
|
1.0 |
|
|
|
1.0 |
|
(7) Income Taxes
Significant components of the Companys deferred tax liabilities and assets as of December 31, 2006
and 2005 are as follows (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Depreciation |
|
$ |
7,950 |
|
|
$ |
9,151 |
|
Inventory |
|
|
20,623 |
|
|
|
4,952 |
|
Pension |
|
|
|
|
|
|
14,366 |
|
Intangibles and goodwill |
|
|
29,739 |
|
|
|
2,800 |
|
Other, net |
|
|
|
|
|
|
(2,164 |
) |
|
|
|
Total deferred tax liabilities |
|
$ |
58,312 |
|
|
$ |
29,105 |
|
|
|
|
|
|
|
|
|
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Postretirement benefits |
|
$ |
1,431 |
|
|
$ |
1,288 |
|
Deferred compensation |
|
|
2,320 |
|
|
|
|
|
Deferred gain |
|
|
3,108 |
|
|
|
3,469 |
|
Impairment and special charges |
|
|
1,218 |
|
|
|
1,227 |
|
Pension |
|
|
755 |
|
|
|
|
|
Other, net |
|
|
1,359 |
|
|
|
|
|
|
|
|
Total deferred tax assets |
|
$ |
10,191 |
|
|
$ |
5,984 |
|
|
|
|
Net deferred tax liabilities |
|
$ |
48,121 |
|
|
$ |
23,121 |
|
|
|
|
36
Income tax expense (benefit) comprises (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
|
|
|
|
|
|
Federal |
|
- |
|
current |
|
$ |
21,701 |
|
|
$ |
23,652 |
|
|
$ |
961 |
|
|
|
- |
|
deferred |
|
|
4,443 |
|
|
|
(4,639 |
) |
|
|
5,975 |
|
State |
|
- |
|
current |
|
|
3,914 |
|
|
|
242 |
|
|
|
1,002 |
|
|
|
- |
|
deferred |
|
|
(123 |
) |
|
|
2,144 |
|
|
|
797 |
|
Foreign |
|
- |
|
current |
|
|
3,178 |
|
|
|
1,343 |
|
|
|
2,259 |
|
|
|
- |
|
deferred |
|
|
217 |
|
|
|
449 |
|
|
|
300 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
33,330 |
|
|
$ |
23,191 |
|
|
$ |
11,294 |
|
|
|
|
|
|
|
|
The following table reconciles our income tax expense at the U.S. federal income tax rate of 35% to
income tax expense as recorded (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
|
|
|
Federal income tax at statutory rates |
|
$ |
29,456 |
|
|
$ |
20,229 |
|
|
$ |
7,529 |
|
State income taxes, net of Federal income tax benefits |
|
|
2,412 |
|
|
|
1,551 |
|
|
|
937 |
|
Federal and State income tax on joint ventures |
|
|
1,672 |
|
|
|
1,687 |
|
|
|
2,046 |
|
Other |
|
|
(210 |
) |
|
|
(276 |
) |
|
|
782 |
|
|
|
|
Income tax expense |
|
$ |
33,330 |
|
|
$ |
23,191 |
|
|
$ |
11,294 |
|
|
|
|
Effective income tax expense rate |
|
|
39.6 |
% |
|
|
40.1 |
% |
|
|
52.5 |
% |
|
|
|
The following table provides our income (loss) before income taxes and equity in income of joint
venture generated by our U.S. and non-U.S. operations (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
|
|
|
U.S |
|
$ |
74,226 |
|
|
$ |
51,236 |
|
|
$ |
14,986 |
|
Non-U.S. |
|
|
9,937 |
|
|
|
6,562 |
|
|
|
6,526 |
|
|
|
|
|
|
$ |
84,163 |
|
|
$ |
57,798 |
|
|
$ |
21,512 |
|
|
|
|
(8) Goodwill and Intangible Assets
The changes in carrying amounts of goodwill were as follows (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
Plastics |
|
|
|
|
Segment |
|
Segment |
|
Total |
|
|
|
Balance as of January 1, 2005 |
|
$ |
19,228 |
|
|
$ |
12,973 |
|
|
$ |
32,201 |
|
Currency valuation |
|
|
21 |
|
|
|
|
|
|
|
21 |
|
|
|
|
Balance as of December 31, 2005 |
|
$ |
19,249 |
|
|
$ |
12,973 |
|
|
$ |
32,222 |
|
|
|
|
Transtar acquisition (see Note 2) |
|
|
69,564 |
|
|
|
|
|
|
|
69,564 |
|
Currency valuation |
|
|
(3 |
) |
|
|
|
|
|
|
(3 |
) |
|
|
|
Balance as of December 31, 2006 |
|
$ |
88,810 |
|
|
$ |
12,973 |
|
|
$ |
101,783 |
|
|
|
|
There was no impairment of goodwill or other intangible assets during the years ended December 31,
2006, 2005 and 2004.
37
The following summarizes the components of intangible assets at December 31, 2006 (dollars in
thousands):
|
|
|
|
|
|
|
|
|
|
|
Gross Carrying |
|
|
Accumulated |
|
Amortized Intangible Assets |
|
Amount |
|
|
Amortization |
|
|
|
|
Customer Relationships |
|
$ |
66,851 |
|
|
$ |
2,061 |
|
Non-Compete Agreements |
|
|
1,557 |
|
|
|
178 |
|
|
|
|
Total |
|
$ |
68,408 |
|
|
$ |
2,239 |
|
|
|
|
The weighted-average amortization period is 10.8 years, 11 years for customer contracts and 3 years
for non-compete agreements. Substantially all of the Companys intangible assets were acquired as
part of the acquisition of Transtar on September 5, 2006.
For the year ended December 31, 2006, the aggregate amortization expense was $2.2 million.
The following is a summary of the estimated aggregate amortization expense for each of the next
five years (dollars in thousands):
|
|
|
|
|
2007 |
|
$ |
6,604 |
|
2008 |
|
|
6,604 |
|
2009 |
|
|
6,441 |
|
2010 |
|
|
6,081 |
|
2011 |
|
|
6,070 |
|
(9) Debt
Short-term and long-term debt consisted of the following at December 31, 2006 and 2005 (dollars
in thousands):
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
|
|
SHORT-TERM DEBT |
|
|
|
|
|
|
|
|
U.S. Revolver (a) |
|
$ |
108,000 |
|
|
$ |
|
|
Mexico |
|
|
1,863 |
|
|
|
|
|
Transtar |
|
|
1,383 |
|
|
|
|
|
Trade acceptances (c) |
|
|
12,015 |
|
|
|
|
|
|
|
|
Total short-term debt |
|
|
123,261 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LONG-TERM DEBT |
|
|
|
|
|
|
|
|
U.S. Term Loan due in scheduled installments
from 2006 through 2011 at a 7.25% weighted
average rate (a) |
|
|
28,500 |
|
|
|
|
|
6.76% (6.26% prior to December 2006)
insurance company loan due, in scheduled
installments from 2006 through 2015 (b) |
|
|
69,283 |
|
|
|
75,000 |
|
|
|
|
|
|
|
|
|
|
Industrial development revenue bonds at a
4.55% weighted average rate, due in
varying amounts through 2009 (d) |
|
|
3,600 |
|
|
|
3,600 |
|
Other, primarily capital leases |
|
|
1,502 |
|
|
|
1,460 |
|
|
|
|
Total long-term debt |
|
|
102,885 |
|
|
|
80,060 |
|
Less-current portion |
|
|
(12,834 |
) |
|
|
(6,233 |
) |
|
|
|
Total long-term portion |
|
|
90,051 |
|
|
|
73,827 |
|
|
|
|
|
|
|
|
|
|
TOTAL SHORT-TERM AND LONG-TERM DEBT |
|
$ |
226,146 |
|
|
$ |
80,060 |
|
|
|
|
38
|
|
|
(a) |
|
On September 5, 2006 the Company and its Canadian subsidiary entered into a $210.0 million
five-year secured Amended and Restated Credit Agreement (the Amended Senior Credit Facility)
with its lending syndicate. The Amended Senior Credit Facility amended the Companys and the
Canadian Subsidiarys outstanding senior credit facility that had originally been entered into
in July 2005 (the 2005 Revolver). |
|
|
|
The Amended Senior Credit Facility provides for (i) a $170.0 million revolving loan (the
U.S. Revolver) to be drawn on by the Company from time to time, (ii) a $30.0 million term loan
( the U.S. Term Loan and with the U.S. Revolver, the U.S. Facility), and (iii) a Cdn. $11.1
million revolving loan (approximately $9.9 million in U.S. dollars), (the Canadian Revolver)
to be drawn on by the Companys Canadian subsidiary from time to time. The Canadian Revolver can
be drawn in either U.S. dollars or Canadian dollars. The revolving loans and term loan will
mature in 2011. |
|
|
|
The U.S. Facility is guaranteed by the material domestic subsidiaries of the Company and is
secured by substantially all of the assets of the Company and its domestic subsidiaries. The
obligations of the Company rank pari passu in right of payment with the Companys long-term
notes. The U.S. Facility provides for a swing line sub-facility in an aggregate amount up to
$15.0 million and for a letter of credit sub-facility providing for the issuance of letters of
credit up to $15.0 million. Depending on the type of borrowing selected by the Company, the
applicable interest rate for loans under the U.S. Facility is calculated as a per annum rate
equal to (i) LIBOR plus a variable margin or (ii) Base Rate, which is the greater of the U.S.
prime rate or the federal funds effective rate plus 0.5%, plus a variable margin. The margin on
LIBOR and Base Rate loans may fall or rise as set forth on a grid depending on the Companys
debt-to-capital ratio as calculated on a quarterly basis. As of December 31, 2006 the Companys
weighted average interest rate was 7.19%. |
|
|
|
The Canadian Revolver is guaranteed by the Company and is secured by substantially all of
the assets of the Canadian subsidiary. The Canadian Revolver provides for a letter of credit
sub-facility providing for the issuance of letters of credit in an aggregate amount of up to
Cdn. $2.0 million. Depending on the type of borrowing selected by the Canadian subsidiary, the
applicable interest rate for loans under the Canadian Revolver is calculated as a per annum rate
equal to (i) for loans drawn in U.S. dollars, the rate plus a variable margin is the same as the
U.S. Facility and (ii) for loans drawn in Canadian dollars, the applicable CDOR rate for
bankers acceptances of the applicable face value and tenor or the greater of (a) the Canadian
prime rate or (b) the one-month CDOR rate plus 0.5%. The margin on the loans drawn under the
Canadian Revolver may fall or rise as set forth on a grid depending on the Companys
debt-to-total capital ratio as calculated on a quarterly basis. As of December 31, 2006 there
were no outstanding borrowings under the Canadian Revolver. |
|
|
|
The U.S. Facility and the Canadian Revolver are each an asset-based loan with a borrowing
base that fluctuates primarily with the Companys and the Canadian subsidiarys receivable and
inventory levels. The covenants contained in the Amended Senior Credit Facility, including
financial covenants, match those set forth in the Companys long-term note agreements. These
covenants limit certain matters, including the incurrence of liens, the sale of assets, and
mergers and consolidations, and include a maximum debt-to-working capital ratio, a maximum
debt-to-total capital ratio and a minimum net worth provision. There is also a provision to
release liens on the assets of the Company and all of its subsidiaries should the Company
achieve an investment grade credit rating. The Company was in compliance with all debt
covenants at December 31, 2006. |
|
|
|
The Company used the proceeds from the $30.0 million U.S. Term Loan and drew $117.0 million
of the amount available under the U.S. Revolver along with cash on hand to finance the
acquisition of Transtar (see Note 2 to the consolidated financial statements). |
|
|
|
In conjunction with the aforementioned acquisition, the Company assumed $0.7 million of
foreign short-term bank debt and $0.6 million of capital lease obligations. As of December 31,
2006 the Company had $3.3 million outstanding in foreign debt. |
39
|
|
|
|
|
In 2005, the Company used proceeds available under the U.S. Revolver to repay in full and
terminate its former accounts receivable securitization facility, and the Canadian Revolver to
repay in full the Canadian subsidiarys then existing revolving credit agreement with a Canadian
bank. |
|
(b) |
|
On November 17, 2005, the Company entered into a ten year note agreement with an insurance
company and its affiliate pursuant to which the Company issued and sold $75 million aggregate
principal amount of the Companys 6.26% senior secured notes due in scheduled installments through
November 17, 2015 (the Notes). Interest on the Notes accrued at the rate of 6.26% annually,
payable semi-annually beginning on May 15, 2006. Per the agreement, the interest rate on the Notes
increased by 0.5% per annum to 6.76% on December 1, 2006. This rate will remain in effect until the
Company achieves an investment grade credit rating on its senior indebtedness, at which time the
interest rate on the Notes reverts back to 6.26%. |
|
|
|
The Companys annual debt service requirements under the Notes, including annual interest
payments, will equal approximately $10.2 to $10.7 million per year. The Notes may not be prepaid
without a premium. |
|
|
|
The Notes are senior secured obligations of the Company and are pari passu in right of payment
with the Companys other senior secured obligations, including the Amended Senior Credit Facility.
The notes are secured, on an equal and ratable basis with the Companys obligations under the
Amended Senior Credit Facility, by first priority liens on all of the Companys and its material
U.S. subsidiaries material assets and a pledge of all of the Companys equity interests in certain
of its subsidiaries. The Notes are guaranteed by all of the Companys material U.S. subsidiaries. |
|
|
|
The covenants and events of default contained in the note agreement, including the financial
covenants, are substantially the same as those contained in the Amended Senior Credit Facility. The
events of default include the failure to pay principal or interest on the Notes when due, failure
to comply with covenants and other agreements contained in the note agreement, defaults under other
material debt instruments of the Company or its subsidiaries, certain judgments against the Company
or its subsidiaries or events of bankruptcy involving the Company or its subsidiaries, the failure
of the guarantees or security documents to be in full force and effect or a default under those
agreements, or the Companys entry into a receivables securitization facility. Upon the occurrence
of an event of default, the Companys obligations under the Notes may be accelerated. |
|
|
|
The Company used the proceeds of the Notes, together with cash on hand, to prepay in full all
of its obligations under its former long-term senior secured notes. |
|
c) |
|
At December 31, 2006, the Company had $12.0 million in outstanding Trade Acceptances with
varying maturity dates ranging up to 120 days. The weighted average interest rate was 6.88%. |
|
d) |
|
The industrial revenue bonds are based on an adjustable rate bond structure and are backed by
a letter of credit. |
Aggregate annual principal payments required on the Companys long-term debt are as follows
(dollars in thousands):
|
|
|
|
|
Year ending December 31, |
|
|
|
|
|
2007 |
|
$ |
12,834 |
|
2008 |
|
|
12,998 |
|
2009 |
|
|
16,470 |
|
2010 |
|
|
13,220 |
|
2011 |
|
|
12,140 |
|
2012 and beyond |
|
|
35,223 |
|
|
|
|
|
Total debt |
|
$ |
102,885 |
|
|
|
|
|
Net interest expense reported on the consolidated statements of operations was reduced by
interest income from investment of excess cash balances of $1.1 million in 2006, $0.3 million in
2005 and $0.2 million in 2004.
40
The fair value of the Companys fixed rate debt as of December 31, 2006, including current
maturities, was estimated to be $68.8 million compared to a carrying value of $69.3 million.
(10) Share-based Compensation
The Company maintains long-term stock incentive and stock option plans for the benefit of
officers, directors and key management employees. The 1995 Directors Stock Option Plan authorizes
the issuance of up to 187,500 shares; the 1996 Restricted Stock and Stock Option Plan authorizes
937,500 shares; the 2000 Restricted Stock and Stock Option Plan authorizes 1,200,000 shares and the
2004 Restricted Stock, Stock Option and Equity Compensation Plan authorizes 1,350,000 shares for
use under these plans (collectively, the Plans). The Company accounts for its share-based
compensation programs by recognizing compensation expense for the fair value of the share awards
granted ratably over their vesting period in accordance with SFAS No. 123R. The compensation cost that has
been charged against income for the Plans was $1.2 million, $1.4 million and $1.6 million
for 2006, 2005 and 2004, respectively. The total income tax benefit recognized in the consolidated
statements of operations for share-based compensation arrangements was $0.5 million, $0.4 million
and $0.5 million for 2006, 2005 and 2004, respectively.
The Company also has a Directors Deferred Compensation Plan for directors who are not
officers of the Company. Under this plan, directors have the option to defer payment of their
retainer and meeting fees into either a stock equivalent unit account or an interest account.
Disbursement of the interest account and the stock equivalent unit account can be made only upon a
directors resignation, retirement or death, and is generally made in cash, but the stock
equivalent unit account disbursement may be made in common shares at the directors option. Fees
deferred into the stock equivalent unit account are a form of share-based payment and represent a
liability award which is re-measured at fair value at each reporting date. As of December 31,
2006, an aggregate 22,115 common share equivalent units are included in the director accounts.
Compensation expense related to the fair value re-measurement associated with this plan, was
approximately $0.1 million at December 31, 2006 and $0.6 million in each of the years ended December 31, 2005 and 2004.
In 2005, the Company established the 2005 Performance Stock Equity Plan (the Performance
Plan) pursuant to the terms of the Companys 2004 Restricted Stock, Stock Option and Equity
Compensation Plan, which is a shareholder-approved plan. In 2005, the Company granted selected
executives and other key employees stock awards, the shares for which will be distributed in 2008
contingent upon meeting company-wide performance goals over the 2005-2007 performance period. The
performance goals are three-year cumulative net income and average return on total capital for the
same three year period. Final award vesting and distribution will be determined by the Companys
actual performance versus the target goals, with partial awards for performance less than the
target goal, but in excess of minimum goals; and award distributions twice the target if the
maximum goals are met or exceeded. Individuals to whom performance shares have been granted must
be employed by the Company at the end of the performance period (December 31, 2007) or the award
will be forfeited, unless the termination of employment was due to death, disability or retirement.
The number of stock awards granted in 2006 was 47,750, and the number of shares which could
potentially be awarded under the Performance Plan for these awards cannot exceed 95,500. In 2006,
73,569 stock awards granted under the Performance Plan were forfeited. Compensation cost
recognized during 2006 and 2005 related to the Performance Plan was $3.2 million and $2.1 million,
respectively, and assumes performance goals will be achieved. At December 31, 2006, the total
unrecognized compensation cost related to non-vested Performance Plan awards granted is $3.2
million which is expected to be recognized in 2007. If the performance goals are not met, no
compensation cost would be recognized and any previously recognized compensation cost would be
reversed.
In 2004 and 2005, option grants were made only to non-employee directors. Commencing in 2006,
restricted stock is granted to all non-employee directors in lieu of stock options. It is the
Companys intention to use the Performance Plan as its long term incentive compensation method for
executives and other key employees, rather than annual stock option grants, although stock option
grants may be made in the future in certain circumstances when deemed appropriate by management and
the Board of Directors.
The Companys stock options have been granted with an exercise price equal to the market price
of the Companys stock on the date of the grant and have a contractual life of 10 years. Options
and restricted stock grants generally vest in one to five years for executive and employee option grants and one year for
options and restricted stock grants granted to directors. The
41
Company generally issues new shares upon share option exercise. A summary of the
stock option and restricted stock (non-performance based) activity under the Companys share-based
compensation plans is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted Average |
|
|
|
|
|
|
|
|
Exercise |
|
|
|
|
Shares |
|
Price |
|
Price Range |
|
|
|
Outstanding at January 1, 2004 |
|
|
2,075,953 |
|
|
$ |
9.73 |
|
|
$ |
4.79 23.88 |
|
Granted |
|
|
52,500 |
|
|
$ |
8.52 |
|
|
$ |
8.52 |
|
Forfeitures |
|
|
(223,130 |
) |
|
$ |
14.43 |
|
|
$ |
5.21 23.12 |
|
Exercised |
|
|
(21,637 |
) |
|
$ |
5.23 |
|
|
$ |
5.21 7.02 |
|
|
|
|
Outstanding at December 31, 2004 |
|
|
1,883,686 |
|
|
$ |
9.10 |
|
|
$ |
4.79 28.25 |
|
Granted |
|
|
67,500 |
|
|
$ |
14.50 |
|
|
$ |
14.27 15.49 |
|
Forfeitures |
|
|
(20,443 |
) |
|
$ |
11.82 |
|
|
$ |
6.39 15.08 |
|
Exercised |
|
|
(1,281,679 |
) |
|
$ |
8.97 |
|
|
$ |
5.21 24.10 |
|
|
|
|
Outstanding at December 31, 2005 |
|
|
649,064 |
|
|
$ |
9.79 |
|
|
$ |
5.21 28.25 |
|
Granted (1) |
|
|
81,684 |
|
|
$ |
6.95 |
|
|
$ |
0.00 28.40 |
|
Forfeitures |
|
|
(4,000 |
) |
|
$ |
28.25 |
|
|
$ |
28.25 |
|
Exercised |
|
|
(295,426 |
) |
|
$ |
9.73 |
|
|
$ |
6.39 11.00 |
|
|
|
|
Outstanding at December 31, 2006 |
|
|
431,322 |
|
|
$ |
9.12 |
|
|
$ |
5.21 28.40 |
|
|
|
|
Vested or expected to vest as
of December 31, 2006 |
|
|
431,322 |
|
|
$ |
9.12 |
|
|
$ |
5.21 28.40 |
|
|
|
|
|
|
|
(1) |
|
Shares granted during 2006 include 20,000 stock options at a Black-Scholes value of
$16.93, 10,000 shares of restricted stock at a grant date fair value of $28.40, 37,500
shares of restricted stock at a grant date fair value of $28.34, and 14,184 shares of
restricted stock at a grant date fair value of $28.20. |
As of December 31, 2006, all of the options outstanding were exercisable and had a weighted
average contractual life of 6.0 years with a weighted average exercise price of $10.79. The total
intrinsic value of options exercised during the years ended December 31, 2006, 2005 and 2004, was
$6.6 million, $11.5 million, and $0.1 million, respectively. The total intrinsic value of shares
outstanding at December 31, 2006 is $7.0 million.
The fair value of the non-performance based restricted stock awards is established as the
stock market price on the date of grant. The fair value of stock options granted is estimated using
the Black-Scholes option-pricing model with the following assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
|
|
|
Risk free interest rate |
|
|
4.72% |
|
|
|
4.064.20% |
|
|
|
4.71% |
|
Expected dividend yield |
|
|
0.85% |
|
|
|
N/A |
|
|
|
N/A |
|
Expected option term |
|
10 Yrs |
|
|
10 Yrs |
|
|
10 Yrs |
|
Expected volatility |
|
|
50% |
|
|
|
50% |
|
|
|
50% |
|
The estimated weighted
average fair value on
the date granted based
on the above
assumptions |
|
|
$16.93 |
|
|
|
$9.45 |
|
|
|
$5.67 |
|
As of December 31, 2006, there was no unrecognized compensation cost related to non-vested
stock-option compensation arrangements granted under the Plans. The total fair value of shares
vested during the years ended December 31, 2006, 2005 and 2004 was $1.4 million, $1.4 million and
$1.6 million, respectively.
A summary of the Companys non-vested shares as of December 31, 2006 and changes during the
year ended December 31, 2006, is presented below:
42
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-Average |
|
|
Actual |
|
Grant Date |
Non-vested Shares |
|
Shares |
|
Fair Value |
|
Non-vested at January 1, 2006 |
|
|
194,000 |
|
|
$ |
5.39 |
|
Granted (a) |
|
|
81,684 |
|
|
$ |
24.40 |
|
Less vested shares |
|
|
214,000 |
|
|
$ |
6.47 |
|
|
|
|
Non-vested at December 31, 2006 |
|
|
61,684 |
|
|
$ |
26.82 |
|
|
|
|
|
|
|
(a) |
|
Includes 61,684 shares of restricted stock |
(11) Preferred Stock
In November 2002, the Companys largest stockholder purchased through a private placement $12.0
million of eight-percent cumulative convertible preferred stock. The initial conversion price
of the preferred stock is $6.69 per share. At the time of the purchase, the shareholder, on an
as-converted basis, increased its holdings and voting power in the Company by approximately 5%.
The terms of the preferred stock include: the participation in any dividends on the common
stock, subject to a minimum eight-percent dividend; voting rights on an as-converted basis and
customary anti-dilution and preemptive rights.
Beginning November 12, 2007, the Company can require the conversion of the preferred stock
into the applicable number of shares of the Companys common stock whenever the market price of
the common stock equals or exceeds 200% of the conversion price of $6.69 or $13.38 per share.
(12) Commitments and Contingent Liabilities
As of December 31, 2006 the Company had $5.3 million of irrevocable letters of credit
outstanding, $1.7 million of which is for compliance with the insurance reserve requirements of
its workers compensation insurance carrier. The remaining $3.6 million is in support of the
outstanding industrial revenue bonds (see Note 9 to the consolidated financial statements).
(13) Accumulated Other Comprehensive Income (Loss)
Accumulated Other Comprehensive Income (Loss) as reported in the consolidated balance sheets as
of December 31, 2006 and 2005 was comprised of the following (dollars in thousands):
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
|
|
Foreign currency translation gains |
|
$ |
3,569 |
|
|
$ |
3,503 |
|
Minimum pension liability adjustments, net of tax |
|
|
|
|
|
|
(1,133 |
) |
Unrecognized pension and postretirement benefit
costs, net of tax |
|
|
(22,073 |
) |
|
|
|
|
|
|
|
Total accumulated other comprehensive income (loss) |
|
$ |
(18,504 |
) |
|
$ |
2,370 |
|
|
|
|
Upon the adoption of SFAS No. 158, the concept of minimum pension liability no longer
exists. Accordingly, the minimum pension liability, net of tax, as of December 31, 2006 of
$(0.8) million is comprised of $(1.1) million from 2005, and the $0.3 million 2006 minimum
pension liability adjustment which are both included in unrecognized pension and postretirement benefit
costs as of December 31, 2006. The amount of the pension adjustment to initially apply SFAS No.
158, net of tax, is $21.3 million.
43
(14) Selected Quarterly Data (Unaudited) (dollars in thousands, except per share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
First |
|
Second |
|
Third |
|
Fourth |
|
|
Quarter |
|
Quarter |
|
Quarter |
|
Quarter |
2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
279,193 |
|
|
$ |
275,607 |
|
|
$ |
300,809 |
|
|
$ |
321,991 |
|
Gross profit (a) |
|
|
51,024 |
|
|
|
48,728 |
|
|
|
52,675 |
|
|
|
49,440 |
|
Net income |
|
|
16,049 |
|
|
|
14,357 |
|
|
|
15,492 |
|
|
|
9,221 |
|
Preferred dividends |
|
|
242 |
|
|
|
244 |
|
|
|
235 |
|
|
|
242 |
|
Net income applicable to common stock |
|
|
15,807 |
|
|
|
14,113 |
|
|
|
15,257 |
|
|
|
8,979 |
|
Basic earnings per share |
|
$ |
0.95 |
|
|
$ |
0.83 |
|
|
$ |
0.82 |
|
|
$ |
0.49 |
|
Diluted earnings per share |
|
$ |
0.86 |
|
|
$ |
0.76 |
|
|
$ |
0.82 |
|
|
$ |
0.47 |
|
Common stock dividends declared per share |
|
$ |
0.06 |
|
|
$ |
0.06 |
|
|
$ |
0.06 |
|
|
$ |
0.06 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
246,203 |
|
|
$ |
250,967 |
|
|
$ |
234,551 |
|
|
$ |
227,257 |
|
Gross profit (a) |
|
|
44,262 |
|
|
|
45,897 |
|
|
|
40,470 |
|
|
|
33,396 |
|
Net income |
|
|
11,770 |
|
|
|
13,485 |
|
|
|
10,317 |
|
|
|
3,337 |
|
Preferred dividends |
|
|
240 |
|
|
|
240 |
|
|
|
240 |
|
|
|
241 |
|
Net income applicable to common stock |
|
|
11,530 |
|
|
|
13,245 |
|
|
|
10,077 |
|
|
|
3,096 |
|
Basic earnings per share |
|
$ |
0.73 |
|
|
$ |
0.83 |
|
|
$ |
0.63 |
|
|
$ |
0.19 |
|
Diluted earnings per share |
|
$ |
0.65 |
|
|
$ |
0.73 |
|
|
$ |
0.56 |
|
|
$ |
0.18 |
|
|
|
|
(a) |
|
Gross profit equals net sales minus cost of materials, warehouse, processing, and delivery
costs and less depreciation and amortization expense. |
The Company reinstituted payment of cash dividends on its common stock in January 2006.
Fourth quarter 2005 includes charges for the loss on extinguishment of debt of $4.9
million. Also in the fourth quarter of 2006 and 2005, the Company recorded a $5.1 million and
$4.0 million unfavorable LIFO charge (LIFO less FIFO inventory revaluation), respectively.
Fourth quarter 2006 includes approximately $0.7 million in tax benefits, principally
contingency reserve reversals, recorded in connection with the completion of an IRS audit and
the impact of changes in certain state tax laws.
44
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the
Board of Directors and Stockholders of A. M. Castle & Co.
Franklin Park, Illinois
We have audited the accompanying consolidated balance sheets of A.M. Castle & Co. and subsidiaries
(the Company) as of December 31, 2006 and 2005, and the related consolidated statements of
operations, stockholders equity, and cash flows for each of the three years in the period ended
December 31, 2006. Our audits also included the financial statement schedule listed in the Index
at Item 15. These financial statements and financial statement schedule are the responsibility of
the Companys management. Our responsibility is to express an opinion on the financial statements
and financial statement schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material respects,
the financial position of A.M. Castle & Co. and subsidiaries as of December 31, 2006 and 2005, and
the results of their operations and their cash flows for each of the three years in the period
ended December 31, 2006, in conformity with accounting principles generally accepted in the United
States of America. Also, in our opinion, such financial statement schedule, when considered in
relation to the basic consolidated financial statements taken as a whole, presents fairly, in all
material respects, the information set forth therein.
As discussed in Note 1, effective December 31, 2006, the Company adopted Statement of Financial
Accounting Standards No. 158, Employers Accounting for Defined Benefit Pension and Other
Postretirement Plans.
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the effectiveness of the Companys internal control over financial reporting
as of December 31, 2006, based on the criteria established in Internal ControlIntegrated Framework
issued by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated
March 20, 2007 expressed an unqualified opinion on managements assessment of the effectiveness of
the Companys internal control over financial reporting and an unqualified opinion on the
effectiveness of the Companys internal control over financial reporting.
|
|
|
/s/ Deloitte & Touche LLP
DELOITTE & TOUCHE LLP
|
|
|
|
|
|
Chicago, Illinois |
|
|
March 20, 2007 |
|
|
45
MANAGEMENTS ASSESSMENT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
The Companys management is responsible for establishing and maintaining adequate internal
control over financial reporting as such term is defined in the Securities Exchange Act of 1934
rule 240.13a-15(f). The Companys internal control over financial reporting is a process designed
under the supervision of the Companys Chief Executive Officer and Chief Financial Officer to
provide reasonable assurance regarding the preparation of financial statements for external
purposes in accordance with U.S. generally accepted accounting principles.
Internal control over financial reporting, no matter how well designed, has inherent
limitations and may not prevent or detect misstatements. Therefore, even effective internal
control over financial reporting can only provide reasonable assurance with respect to the
financial statement preparation and presentation.
The Company, under the direction of its Chief Executive Officer and Chief Financial Officer,
conducted an evaluation of the effectiveness of its internal control over financial reporting as of
December 31, 2006 based upon the framework published by the Committee of Sponsoring Organizations
of the Treadway Commission, referred to as the Internal Control Integrated Framework.
Based on our evaluation under the framework in Internal Control Integrated Framework, the
Companys management has concluded that our internal control over financial reporting was effective
as of December 31, 2006.
During the fiscal year ended December 31, 2006, the Company completed a significant
acquisition. On September 5, 2006, the Company acquired Transtar Intermediate Holdings #2, Inc.
(Transtar) , whose financial statements constitute one percent and 38 percent of net and
total assets, respectively, seven percent of net sales, and four percent of net income of the
consolidated financial statement amounts as of and for the year ended December 31, 2006. In
accordance with SEC regulations, management has elected to exclude Transtar from its 2006
assessment of and report on internal control over financial reporting.
Managements assessment of the effectiveness of the Companys internal control over financial
reporting as of December 31, 2006 has been audited by Deloitte & Touche LLP, an independent
registered public accounting firm, as stated in their report which appears herein.
March 20, 2007
46
REPORT
OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the
Board of Directors and Stockholders of A. M. Castle & Co.
Franklin Park, Illinois
We have audited managements assessment, included in the accompanying Managements Assessment on
Internal Control Over Financial Reporting, that A. M. Castle & Co. and subsidiaries (the Company)
maintained effective internal control over financial reporting as of December 31, 2006, based on
criteria established in Internal ControlIntegrated Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission. As described in Managements Assessment on Internal
Control Over Financial Reporting, management excluded from its assessment the internal control over
financial reporting at Transtar Intermediate Holdings #2, Inc. (Transtar), which was acquired on
September 5, 2006 and whose financial statements constitute one percent and 38 percent of net and
total assets, respectively, seven percent of net sales, and four percent of net income of the
consolidated financial statement amounts as of and for the year ended December 31, 2006.
Accordingly, our audit did not include the internal control over financial reporting at Transtar.
The Companys management is responsible for maintaining effective internal control over financial
reporting and for its assessment of the effectiveness of internal control over financial reporting.
Our responsibility is to express an opinion on managements assessment and an opinion on the
effectiveness of the Companys internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, evaluating managements assessment, testing and evaluating the
design and operating effectiveness of internal control, and performing such other procedures as we
considered necessary in the circumstances. We believe that our audit provides a reasonable basis
for our opinions.
A companys internal control over financial reporting is a process designed by, or under the
supervision of, the companys principal executive and principal financial officers, or persons
performing similar functions, and effected by the companys board of directors, management, and
other personnel to provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance with generally
accepted accounting principles. A companys internal control over financial reporting includes
those policies and procedures that (1) pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally accepted accounting principles,
and that receipts and expenditures of the company are being made only in accordance with
authorizations of management and directors of the company; and (3) provide reasonable assurance
regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the financial statements.
Because of the inherent limitations of internal control over financial reporting, including the
possibility of collusion or improper management override of controls, material misstatements due to
error or fraud may not be prevented or detected on a timely basis. Also, projections of any
evaluation of the effectiveness of the internal control over financial reporting to future periods
are subject to the risk that the controls may become inadequate because of changes in conditions,
or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, managements assessment that the Company maintained effective internal control over
financial reporting as of December 31, 2006, is fairly stated, in all material respects, based on
the criteria established in Internal Control-Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission. Also in our opinion, the Company has
maintained effective internal control over financial reporting as of December 31, 2006, based on
the criteria established in Internal Control-Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission.
47
We have also audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated financial statements and financial statement schedule as of
and for the year ended December 31, 2006 of the Company and our report dated March 20, 2007 expressed
an unqualified opinion on those financial statements and accompanying financial statement schedule
and included an explanatory paragraph related to the adoption of Statement of Financial Accounting
Standards No. 158, Employers Accounting for Defined Benefit Pension and Other Postretirement Plans
effective December 31, 2006.
|
|
|
/s/ Deloitte & Touche LLP
DELOITTE & TOUCHE LLP
|
|
|
|
|
|
Chicago, Illinois |
|
|
March 20, 2007 |
|
|
48
ITEM 9 Changes In and Disagreements With Accountants on Accounting and Financial Disclosure
None.
ITEM 9A Controls & Procedures
Disclosure Controls and Procedures
A review and evaluation was performed by the Companys management, including the Chief
Executive Officer (CEO) and Chief Financial Officer (CFO) of the effectiveness of the design and
operation of the Companys disclosure controls and procedures (as defined in Rule 13a-15(e) of the
Security Exchange Act of 1934). Based upon that review and evaluation, the CEO and CFO have
concluded that the Companys disclosure controls and procedures were effective as of December 31,
2006.
Managements Annual Report on Internal Control Over Financial Reporting
Managements report on internal control over financial reporting is included in Part II of
this report and incorporated in this Item 9A by reference.
Attestation Report of the Independent Registered Public Accounting Firm
Deloitte & Touche LLP has audited managements assessment of the effectiveness of internal
control over financial reporting as stated in their report included in Part II Item 8 and
incorporated by reference herein.
Change in Internal Control Over Financial Reporting
In the fourth quarter of 2006, the Company implemented changes in its internal control over
financial reporting in response to the deficiencies identified in 2005.
To remediate deficiencies in the accounting close and reporting process, the Company engaged a
consulting firm to document its financial close process and recommend changes, which were
implemented in the fourth quarter of 2006. To improve its internal capabilities for tax
accounting, new software has been purchased and is being implemented for the tax provision
calculations and tracking. To remediate deficiencies in complex accounting issues, the Company has
engaged outside service providers and utilized these resources to aide in the purchase accounting
associated with the Transtar acquisition. In late 2006, the Company created and filled, with an
outside temporary hire who subsequently joined the Company in April 2007, the position of Director
of Financial Reporting to enhance its in-house SEC and GAAP compliance expertise and oversight of
the Companys financial reporting. Management will also continue to use additional external and/or
internal accounting resources to assist with the identification and proper application of generally
accepted accounting principles in recording complex transactions. The Company is in the process of
reviewing and documenting the internal control structure of Transtar and, if necessary, will make
appropriate changes to Transtars internal control over financial reporting.
49
Item 9B Other Information
None
PART III
ITEM 10 Directors and Executive Officers of the Registrant
Corporate Officers of The Registrant
|
|
|
|
|
|
|
Name and Title |
|
Age |
|
Business Experience |
Michael H. Goldberg
President & Chief
Executive Officer
|
|
|
53 |
|
|
Mr. Goldberg was elected President and Chief Executive
Officer on January 26, 2006. Prior to joining the
Registrant he was Executive Vice President of Integris
Metals (an aluminum and metals service center) from
November 2001 to January 2005. From August 1998 to
November 2001 Mr. Goldberg was Executive Vice President of
North American metals Distribution Group a division of Rio
Algom LTD. |
|
|
|
|
|
|
|
Stephen V. Hooks
Executive Vice President
President Castle Metals
|
|
|
55 |
|
|
Mr. Hooks began his employment with the registrant in
1972. He was elected to the position of Vice President
Midwest Region in 1993, Vice President Merchandising in
1998 Senior Vice PresidentSales & Merchandising in 2002
and Executive Vice President of the Registrant and Chief
Operating Officer of Castle Metals in January 2004. In
2005 Mr. Hooks was appointed President of Castle Metals |
|
|
|
|
|
|
|
Lawrence A. Boik
Vice President
Chief Financial Officer and
Treasurer
|
|
|
47 |
|
|
Mr. Boik began his employment with the registrant in
September 2003 and was appointed to the position of Vice
President-Controller, Treasurer as well as Chief
Accounting Officer. In October 2004, he was named to the
position of Vice President-Finance, Chief Financial
Officer and Treasurer. Formerly he served as the CFO of
Meridan Rail from January 2002 to September 2003. Prior
employment included Vice President-Controller of ABC-NACO
since July 2000, and Assistant Corporate Controller of US
Can Co. back to October 1997. |
|
|
|
|
|
|
|
Paul J. Winsauer
Vice President -
Human Resources
|
|
|
55 |
|
|
Mr. Winsauer began his employment with the registrant in
1981. In 1996, he was elected to the position of Vice-
President Human Resources. |
|
|
|
|
|
|
|
Jerry M. Aufox
Secretary and Corporate
Counsel
|
|
|
64 |
|
|
Mr. Aufox began his employment with the registrant in 1977.
In 1985 he was elected to the position of Secretary and
Corporate Counsel. He is responsible for all legal
affairs of the registrant. |
|
|
|
|
|
|
|
Henry J. Veith
Controller and
Chief Accounting Officer
|
|
|
53 |
|
|
Mr. Veith began his employment with the registrant in
October 2004 and was appointed to the position of
Controller and Chief Accounting Officer. Formerly he
served as the Controller of Meridan Rail from July 2002 to
February 2004. Prior employment included Controller of
Tinplate Partners From February 2001 to July 2002 and
Director of Information Technology at U.S. Can Co. back to
September 1996. |
50
Metals Segment Officers of the Registrant
|
|
|
|
|
|
|
Name and Title |
|
Age |
|
Business Experience |
Castle Metals |
|
|
|
|
|
|
Albert J. Biemer, III
Vice President
Supply Chain
|
|
|
45 |
|
|
Mr. Biemer began his
employment with the
registrant in 2001 and
was elected Vice
President Supply Chain.
Formerly with CSC, Ltd.
as Vice President,
Logistics in 2000 and
Carpenter Technology
Corporation from 1997 to
2000. |
|
|
|
|
|
|
|
Kevin Coughlin
Vice President
Operations
|
|
|
56 |
|
|
Mr. Coughlin began his
employment with the
registrant in 2005 and
was appointed to the
position of Vice
President-Operations.
Prior to joining the
Registrant he was
Director of Commercial
Vehicle Electronics and
Automotive Starter Motor
Groups for Robert
Bosch-North America from
2001 to 2004 and Vice
President of Logistics
and Services for the
Skill-Bosch Power Tool
Company from 1997 to
2000. |
|
|
|
|
|
|
|
J. Michael Coulson
Vice President Global
Solutions
|
|
|
49 |
|
|
Mr. Coulson began his
employment with the
registrant in 1979. He
was appointed District
Manager in 1991, Midwest
Region Manager in 2003,
Vice President and
Regional Manager in 2005
and in 2006 was appointed
to the position of Vice
President Global
Solutions. |
|
|
|
|
|
|
|
Robert R. Hudson
Vice President
Procurement
|
|
|
51 |
|
|
Mr. Hudson began his
employment with the
registrant in 2002 and
was appointed to the
position of Vice
President Tubular
Products. In 2003 he was
given the added
responsibilities of plate
products and Strategic
Account Development. In
2006 Mr. Hudson was
appointed to the position
of Vice President
Procurement. Formerly he
was with U.S. Food
Service as a division
President from 2000 to
2002 and Ispat
International NV from
1983 to 2000. |
|
|
|
|
|
|
|
Tim N. Lafontaine
Vice President
Marketing
|
|
|
53 |
|
|
Mr. Lafontaine began his
employment with the
registrant in 1975, and
was elected Vice
President Alloy
Products in 1998. In
2006 Mr. Lafontaine was
appointed to the position
of Vice President
Marketing. |
|
|
|
|
|
|
|
Blain A. Tiffany
Vice President
Sales
|
|
|
48 |
|
|
Mr. Tiffany began his
employment with the
registrant in 2000 and
was appointed to the
position of District
Manager. He was
appointed Eastern Region
Manager in 2003, Vice
President Regional
Manager in 2005 and in
2006 was appointed to the
Position of Vice
President Sales. |
|
|
|
|
|
|
|
Metals Express |
|
|
|
|
|
|
|
|
|
|
|
|
|
Paul A. Lisius
Vice President and
General Manager
Metal Express, LLC
|
|
|
58 |
|
|
Mr. Lisius began his
employment with the
registrant in 2001 and
was appointed to the
position of Controller,
Metal Express, LLC. In
2004 he was elected to
the position of Vice
President and General
Manager, Metal Express,
LLC. |
|
|
|
|
|
|
|
Transtar Metals |
|
|
|
|
|
|
|
|
|
|
|
|
|
Steven Scheinkman
President
Transtar Metals
|
|
|
53 |
|
|
Mr. Scheinkman began his
employment with the
registrant in September
of 2006 upon the
acquisition of Transtar.
From 1999 to 2006, he was
the President and Chief
Executive Officer of
Transtar Metals (and its
predecessors). Mr.
Scheinkmans prior
experience includes
serving as the President,
Chief Operating Officer,
and Chief Financial
Officer of Macsteel
Service Centers USA
(formerly known as Ferro
Union) from 1982 to 1999. |
51
Plastics Segment Officer of the Registrant
|
|
|
|
|
|
|
Name and Title |
|
Age |
|
Business Experience |
Total Plastics, Inc. |
|
|
|
|
|
|
Thomas L. Garrett
President
Total Plastics, Inc.
|
|
|
44 |
|
|
Mr. Garrett began his
employment with the
registrant in 1988 and
was appointed to the
position of controller of
Total Plastics, Inc.. He
was elected to the
position of Vice
President, Total
Plastics, Inc. in 1996
and President, Total
Plastics, Inc. in 2001. |
All additional information required to be filed in Part III, Item 10, Form 10-K, has been
included in the Definitive Proxy Statement dated March 23, 2007 filed with the Securities and
Exchange Commission, pursuant to Regulation 14A entitled Information Concerning Nominees for
Directors and Meetings and Committees of the Board and is hereby incorporated by this specific
reference.
ITEM 11 Executive Compensation
All information required to be filed in Part III, Item 11, Form 10-K, has been included in the
Definitive Proxy Statement dated March 23, 2007, filed with the Securities and Exchange Commission,
pursuant to Regulation 14A entitled Management Remuneration and is hereby incorporated by this
specific reference.
52
The
following graph compares the cumulative total stockholder return on
our common stock for the five-year period ended December 31,
2006, with the cumulative total return of the Standard and Poors
S & P 500 Index and to a peer group of metals distributors. The
comparison in the graph assumes the investment of $100 on
December 31, 2001. Cumulative total stockholder return means
share price increases or decreases plus dividends paid, with the
dividends reinvested in our common stock.
COMPARISON OF 5 YEAR CUMULATIVE TOTAL RETURN*
Among A.M. Castle & Co., The S & P 500 Index
And A Peer Group
|
|
|
* |
|
$100 invested on 12/31/01 in stock or index including reinvestment of dividends. Fiscal
year ending December 31. |
Copyright © 2007 Standard & Poors, a division of The McGraw-Hill Companies, Inc. All rights reserved.
www.researchdatagroup.com/S&P.htm
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12/01 |
|
12/02 |
|
12/03 |
|
12/04 |
|
12/05 |
|
12/06 |
|
|
A. M. Castle & Co. |
|
|
100.00 |
|
|
|
55.49 |
|
|
|
89.02 |
|
|
|
145.61 |
|
|
|
266.34 |
|
|
|
312.75 |
|
S & P 500 |
|
|
100.00 |
|
|
|
77.90 |
|
|
|
100.24 |
|
|
|
111.15 |
|
|
|
116.61 |
|
|
|
135.03 |
|
Peer Group* |
|
|
100.00 |
|
|
|
82.98 |
|
|
|
131.38 |
|
|
|
176.47 |
|
|
|
257.94 |
|
|
|
310.39 |
|
|
|
|
* |
|
Peer Group consists of 1) Olympic Steel, Inc., 2) Reliance Steel & Aluminum Co., 3) Ryerson Inc. and 4) Central Steel & Wire Company. |
53
ITEM 12 Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
The information required to be filed in Part III, Item 2, Form 10-K, has been included in the
Definitive Proxy Statement dated March 23, 2007, filed with the Securities and Exchange Commission
pursuant to Regulation 14A, entitled Information Concerning Nominees for Directors and Stock
Ownership of Certain Beneficial Owners and Management is hereby incorporated by this specific
reference.
Other than the information provided above, Part III has been omitted pursuant to General
Instruction G for Form 10-K and Rule 12b-23 since the Company will file a Definitive Proxy
Statement not later than 120 days after the end of the fiscal year covered by this Form 10-K
pursuant to Regulation 14A, which involves the election of Directors.
Equity Plan Disclosures:
The following table includes information regarding the Companys equity compensation plans:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
|
(b) |
|
|
(c) |
|
|
|
|
|
|
|
|
|
|
|
Number of securities remaining |
|
|
|
Number of securities to |
|
|
Weighted-average |
|
|
available for future issuances |
|
|
|
be issued upon exercise |
|
|
exercise price of |
|
|
under equity compensation |
|
|
|
of outstanding options, |
|
|
outstanding options, |
|
|
plans [excluding securities |
|
Plan category |
|
warrants and rights |
|
|
warrants and rights |
|
|
reflected in column (a)] |
|
Equity compensation
plans approved by |
|
Options |
379,638 |
|
|
$ |
10.37 |
|
|
|
|
|
security holders |
|
Performance |
727,258 |
*** |
|
$ |
0.00 |
* |
|
|
935,315 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity compensation
plans not approved
by security holders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,106,896 |
|
|
$ |
3.56 |
* |
|
|
935,315 |
|
|
|
|
|
|
|
* |
|
Performance shares were, at the time target grants were established, valued at market price
of $11.75 per share. |
|
** |
|
$11.28 per share if performance shares were valued at market price on grant date. |
|
*** |
|
Represents total number of securities authorized for issuance under the Performance Plan. |
ITEM 13 Certain Relationships and Related Transactions
All information required to be filed in Part III, Item 13, Form-10K, has been included in the
Definitive Proxy Statement dated March 23, 2007, filed with the Securities and Exchange
Commission pursuant to Regulation 14A entitled Related Party Transactions is hereby incorporated
by this specific reference.
ITEM 14 Principal Accountant Fees and Services
All information required to be filed in Part III, Item 14, Form 10-K, has been included in the
Definitive Proxy Statement dated March 23, 2007, filed with the Securities and Exchange
Commission, pursuant to Regulation 14A entitled Audit Committee Report to Stockholders is hereby
incorporated by this specific reference.
54
PART IV
ITEM 15 Exhibits and Financial Statement Schedules
A. M. Castle & Co.
Index To Financial Statements and Schedules
|
|
|
|
|
|
|
Page |
|
Consolidated Statements of Operations For the years ended December 31,
2006, 2005 and 2004 |
|
|
18 |
|
Consolidated Balance Sheets December 31, 2006 and 2005 |
|
|
19 |
|
Consolidated Statements of Cash Flows For the years ended December 31,
2006, 2005 and 2004 |
|
|
20 |
|
Consolidated Statements of Stockholders Equity For the years ended December 31,
2006, 2005 and 2004 |
|
|
21 |
|
Notes to Consolidated Financial Statements |
|
|
22-42 |
|
Report of Independent Registered Public Accounting Firm |
|
|
43 |
|
Managements Assessment of Internal Controls Over Financial Reporting |
|
|
44 |
|
Report of Independent Registered Public Accounting Firm |
|
|
45-46 |
|
Valuation and Qualifying Accounts Schedule II |
|
|
56 |
|
55
The following exhibits are filed herewith or incorporated by reference.
|
|
|
Exhibit |
|
|
Number |
|
Description of Exhibit |
|
2.1
|
|
Agreement of Merger and Plan of Reorganization (1) |
|
|
|
2.2
|
|
Stock Purchase Agreement dated as of August 12, 2006 by and among A. M. Castle & Co.
and Transtar Holdings #2, LLC. (8) |
|
|
|
3.1
|
|
Articles of Incorporation of the Company (1) |
|
|
|
3.2
|
|
Articles of Merger Between A. M. Castle & Co. (Delaware Corporation) and Castle Merger
a Maryland Corporation Dated June 5, 2001. (1) |
|
|
|
3.3
|
|
By-Laws of the Company |
|
|
|
3.4
|
|
Articles Supplementary to the Companys Articles of Incorporation creating the
Companys Series A Cumulative Convertible Preferred Stock, filed November 22, 2002
with the State Department of Assessments and Taxation of Maryland (2) |
|
|
|
4.1
|
|
Note Agreement dated November 17, 2005 for 6.26% Senior Secured Note Due November 17,
2005 between the Company as issuer and the Prudential Insurance Company of American
and Prudential Retirement Insurance and Annuity Company as Purchasers. (6) |
|
|
|
4.2
|
|
Amendment No. 1 to Note Agreement, dated September 5, 2006, between the Company and
The Prudential Insurance Company of America and Prudential Retirement Insurance and
Annuity Company Amendment. (9) |
|
|
|
4.3
|
|
Amended and Restated Credit Agreement, dated September 5, 2006, by and between A. M.
Castle & Co. and Bank of America, N.A., as U.S. Agent, Bank of America, N.A., Canada
Branch, as Canadian Agent, JPMorgan Chase Bank, N.A. as Syndication Agent and LaSalle
Business Credit, LLC as Documentation Agent. (9) |
|
|
|
4.4
|
|
Guarantee Agreement, dated September 5, 2006, by and between the Company and the
Guarantee Subsidiaries. (9) |
|
|
|
4.5
|
|
Amended and Restated Collateral Agency and Intercreditor Agreement, dated September 5,
2006 by and among A.M. Castle & Co., Bank of America, N.A., as Collateral Agent, The
Prudential Insurance Company of America and Prudential Retirement Insurance and
Annuity Company and The Northern Trust Company. (9) |
|
|
|
4.6
|
|
Amended and Restated Security Agreement, dated September 5, 2006, among the Company
and the Guarantee Subsidiaries. (9) |
|
|
|
4.7
|
|
Guarantee Agreement, dated September 5, 2006, by and between the Company and Canadian
Lenders and Bank of America, N.A. Canadian Branch, as Canadian Agent. (9) |
|
|
|
10.1
|
|
Registration Rights Agreement, dated as of November 22, 2002 among the Company, the
investors named therein (the Investors) and W.B. & Co, for itself, and as nominee
and agent of the Investors relating to the Companys Series A Cumulative Convertible
Preferred Stock (2) |
|
|
|
10.2
|
|
A.M. Castle & Co. 2000 Restricted Stock and Stock Option Plan (1) |
56
|
|
|
Exhibit |
|
|
Number |
|
Description of Exhibit |
|
10.3
|
|
A. M. Castle & Co. 2004 Restricted Stock, Stock Option and Equity Compensation Plan (3) |
|
|
|
10.4
|
|
Employment Agreement with Companys President and CEO dated January 26, 2006 (10) |
|
|
|
10.5
|
|
Change of Control Agreement with Senior Executives of the Company (4) |
|
|
|
10.6
|
|
Management Incentive Plan* (4) |
|
|
|
10.7
|
|
Description of Directors Deferred Compensation Plan (7) |
|
|
|
10.8
|
|
Employment Agreement with Companys Chairman of the Board dated January 26, 2006 (10) |
|
|
|
10.9
|
|
Executive Agreement with Companys Executive Vice President dated January 26, 2006 (10) |
|
|
|
10.10
|
|
Executive Agreement with Companys Chief Financial Officer dated July 2, 2003 (10) |
|
|
|
14.1
|
|
Code of Ethics for Officers and Directors of A.M. Castle & Co. (3) |
|
|
|
21.1
|
|
Subsidiaries of Registrant |
|
|
|
23.1
|
|
Consent of Independent Registered Public Accounting Firm |
|
|
|
31.1
|
|
Certification by Michael H. Goldberg, President and Chief Executive Officer, required
by Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934 |
|
|
|
31.2
|
|
Certification by Lawrence A. Boik, Vice President and Chief Financial Officer,
required by Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934 |
|
|
|
32.1
|
|
Certification by Michael H. Goldberg, President and Chief Executive Officer, pursuant
to Section 1350 of Chapter 63 of Title 18 of the United States Code |
|
|
|
32.2
|
|
Certification by Lawrence A. Boik, Vice President and Chief Financial Officer,
pursuant to Section 1350 of Chapter 63 of Title 18 of the United States Code |
|
|
|
* |
|
These agreements are considered a compensatory plan or arrangement. |
|
(1) |
|
Incorporated by reference to the Companys Definitive Proxy Statement filed with the SEC on
March 23, 2001. |
|
(2) |
|
Incorporated by reference to the Form 8-K filed with the SEC on December 2, 2002. |
|
(3) |
|
Incorporated by reference to the Companys Definitive Proxy Statement filed with the SEC on
March 12, 2004. |
|
(4) |
|
Incorporated by reference to the Companys Annual Report for 2004 and Form 10-K filed with
the SEC dated March 16, 2005. |
|
(5) |
|
Incorporated by reference to the Form 8-K filed with the SEC on July 28, 2005. |
|
(6) |
|
Incorporated by reference to the Form 8-K filed with the SEC on November 21, 2005. |
|
(7) |
|
Incorporated by reference to the Companys Definitive Proxy Statement filed with the SEC on
March 31, 2006. |
|
(8) |
|
Incorporated by reference to the Form 8-K filed with the SEC on August 17, 2006. |
|
(9) |
|
Incorporated by reference to the Form 8-K filed with the SEC on September 8, 2006. |
|
(10) |
|
Incorporated by reference to the Companys Annual Report for 2005 and Form 10-K filed with
the SEC dated March 31, 2006. |
57
SCHEDULE II
A. M. Castle & Co.
Accounts Receivable Allowance for Doubtful Accounts
Valuation and Qualifying Accounts
For The Years Ended December 31, 2006, 2005 and 2004
(Dollars in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
Balance, beginning of year |
|
$ |
1,763 |
|
|
$ |
1,760 |
|
|
$ |
526 |
|
|
Add Provision charged to expense |
|
|
1,095 |
|
|
|
356 |
|
|
|
1,987 |
|
Transtar allowance at date of acquisition |
|
|
1,229 |
|
|
|
|
|
|
|
|
|
Recoveries |
|
|
567 |
|
|
|
173 |
|
|
|
86 |
|
|
Less Uncollectible accounts charged
against allowance |
|
|
(1,542 |
) |
|
|
(526 |
) |
|
|
(839 |
) |
|
|
|
Balance, end of year |
|
$ |
3,112 |
|
|
$ |
1,763 |
|
|
$ |
1,760 |
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58
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
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A. M. Castle & Co. |
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(Registrant) |
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By:
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/s/ Henry J. Veith |
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Henry J. Veith, Controller and Chief |
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Accounting Officer |
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(Principal Accounting Officer) |
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Date:
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March 20, 2007 |
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Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the registrant and in the capacities as shown
following their name on the dates indicated on this 12th day of March, 2007.
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/s/ Michael Simpson
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/s/ John McCartney
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/s/ John W. Puth |
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Michael Simpson, Director
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John McCartney, Chairman of
the Board and Member, Audit
Committee
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John W. Puth, Director
Member, Audit Committee |
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/s/ G. Thomas McKane
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/s/ William K. Hall
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/s/ Patrick J. Herbert, III |
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G. Thomas McKane
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William K. Hall
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Patrick J. Herbert, III |
Director
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Director
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Director |
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/s/ Michael H. Goldberg
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/s/ Robert S. Hamada
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/s/ Brian P. Anderson |
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Michael H. Goldberg, President,
Chief Executive Officer and Director
(Principal Executive Officer)
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Robert S. Hamada
Director
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Brian P. Anderson. Director
Chairman, Audit Committee |
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/s/ Thomas A Donahoe.
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/s/ Ann M. Drake
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/s/ Lawrence A. Boik. |
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Thomas A. Donahoe, Director
Member, Audit Committee
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Ann M. Drake
Director
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Lawrence A. Boik
Vice President and Chief
Financial Officer
(Principal Financial Officer) |
59