licensing or development of such additional capacity. We believe the limited availability of this
technology also creates a significant barrier to entry into the acetic acid industry by potential
competitors.
Global production capacity of acetic acid as of December 31, 2007 was approximately 24 billion
pounds per year, with current North American production capacity at approximately 7 billion pounds
per year. The North American acetic acid market is mature and well developed and is dominated by
four major producers that account for approximately 94% of the acetic acid production capacity in
North America. Demand for acetic acid is linked to the demand for vinyl acetate monomer, a key
intermediate in the production of a wide array of polymers. Vinyl acetate monomer is the largest
derivative of acetic acid, representing over 40% of global demand. Annual global production of
vinyl acetate monomer is expected to increase from 10.4 billion pounds in 2005 to 12.2 billion
pounds in 2010, although the recent difficulties in the housing and automotive sectors will likely
cause reduced demand for vinyl acetate monomer in North America in the short term. The North
American acetic acid industry tends to sell most of its products through long-term sales agreements
having cost plus pricing mechanisms, eliminating much of the volatility seen in other
petrochemicals products and resulting in more stable and predictable earnings and profit margins.
Plasticizers. Plasticizers are produced from either ethylene-based linear alpha-olefins
feedstocks or propylene-
based technology. Linear plasticizers typically receive a premium over competing propylene-based
branched products for customers that require enhanced performance properties. However, the markets
for competing plasticizers may be affected by the cost of the underlying raw materials, especially
when the cost of one olefin rises faster than the other, or by the introduction of new products.
Over the last few years, the price of linear alpha-olefins has increased sharply as supply has
declined, which has caused many consumers to switch to lower cost branched products, despite the
loss of some performance properties. Ultimately, we expect branched plasticizers to replace linear
plasticizers for most applications over the long-term. In addition, in 2005, BP Chemicals
announced the permanent closure of its linear alpha-olefins production facility in Pasadena, Texas,
the primary source of supply of this feedstock to the oxo-alcohols production unit at our
plasticizers facility. As a result, we modified our plasticizers facilities during the third
quarter of 2006 to produce branched plasticizers products.
Styrene. The North American styrene industry is currently in a protracted down cycle,
primarily as a result of over-supply. This extended down cycle resulted from two major
developments. Initially, export demand, which historically has represented over 20% of North
American production capacity, has significantly diminished. In recent months, U.S. styrene
producers have seen an increase in styrene exports largely due to delays in the start up of
announced new capacity in the Middle East. However, this increase is expected to reverse itself
after the new styrene plant being constructed in Al Jubail, Saudi Arabia is completed, which is
currently expected to occur later in 2008. Regional cost pressures, in addition to new production
capacity being added in Asia and the Middle East, have made it difficult for North American
producers to compete in these export markets on a continuous basis. In addition, a significant
amount of styrene capacity has been added globally over the past five to ten years by producers of
propylene oxide using so-called PO-SM technology, which produces styrene as a co-product.
Propylene oxide is a key intermediate in the production of polyurethane, and polyurethane demand
growth has been significantly greater than demand growth for styrene, exacerbating the over-supply
of styrene. During periods of over-supply, production rates for styrene producers decrease
significantly. When production rates are low, unit production costs increase due to the allocation
of fixed costs over a lower production volume and a reduction in the efficiency of the
manufacturing unit, both in energy usage and in the conversion rates for raw materials. Compounding
these cost impacts, prices for the principal styrene raw materials, benzene and ethylene, are
currently near historical highs, putting pressure on margins on styrene sales even though styrene
contract prices are at near historic highs.
Over the last five years, China has been the driver for growth in styrene demand, representing
approximately 75% of the worlds styrene demand growth in that period. Historically, we positioned
ourselves to take advantage of peaks in the Asian styrene markets, with a large portion of our
styrene capacity not being committed under long-term arrangements. However, over the last several
years, relatively high benzene and domestic natural gas prices significantly limited our ability to
sell styrene into the Asian markets, and high styrene prices have reduced styrene global demand
growth rates. In addition, several of our competitors announced their intention to build new
styrene production units outside the United States, further complicating our ability to sell
styrene into the Asian markets. In 2006, our competitors added 2.6 billion pounds of new styrene
capacity in Asia and an additional 1.6 billion pounds in 2007. The remaining announced
construction projects are scheduled to start up in 2008 and beyond. If and when these new units
are completed, we anticipate more difficult market conditions, especially in the export markets,
until the additional supply is absorbed by growth in styrene demand or significant capacity
rationalization occurs.
Chemical Market Associates, Inc., or CMAI, currently is projecting no additional capacity
increases in North America through 2010, with operating rates reaching a trough of 75% in 2007, and
less than 80% operating rates projected through 2010, without any further industry restructuring.
Although we believe an improved North American
7
industry outlook is possible, this largely depends on a significant industry restructuring.
Previously, styrene and polystyrene industry participants, including The DOW Chemical Company and
NOVA have announced a desire to seek transactions which
would restructure the North American styrene and polystyrene industries, thereby improving the
balance of supply and demand in North America. More recently, on October 1, 2007, NOVA Chemicals
expanded its European joint venture with INEOS to include North American styrene and solid
polystyrene assets, and The DOW Chemical Company announced on April 10, 2007, that it had signed a
non-binding memorandum of understanding with Chevron Phillips Chemical Co. to form a joint venture
involving selected styrene and polystyrene assets of the two companies in North America and South
America.
Product Summary
The following table summarizes our principal products, including our capacity, the primary end
uses for each product, the raw materials used to produce each product and the major competitors for
each product. Capacity represents rated annual production capacity as of December 31, 2007,
which is calculated by estimating the number of days in a typical year that a production facility
is capable of operating after allowing for downtime for regular maintenance, and multiplying that
number of days by an amount equal to the facilitys optimal daily output based on the design
feedstock mix. As the capacity of a facility is an estimated amount, actual production may be more
or less than capacity, and the following table does not reflect actual operating rates of any of
our production facilities for any given period of time.
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Sterling Product |
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Intermediate |
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(Capacity) |
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Products |
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Primary End Products |
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Raw Materials |
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Major Competitors |
Acetic Acid
(1.1 billion pounds per year)
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Vinyl acetate
monomer,
terephthalic acid,
and acetate
solvents
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Adhesives, PET
bottles, fibers
and surface
coatings
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Methanol and Carbon
Monoxide
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Celanese AG,
Eastman Chemical
Company and
Lyondell Chemical
Company |
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Plasticizers
(200 million pounds of
esters)
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Flexible polyvinyl
chloride, or PVC
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Flexible plastics,
such as shower
curtains and
liners, floor
coverings, cable
insulation,
upholstery and
plastic molding
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Oxo-Alcohols and
Orthoxylene
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ExxonMobil
Corporation,
Eastman Chemical
Company and BASF
Corporation |
Products
Acetic Acid. Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is
used in a variety of products, including adhesives and surface coatings. We have the third largest
production capacity for acetic acid in North America. Our acetic acid unit has a rated annual
production capacity of approximately 1.1 billion pounds, which represents approximately 17% of
total North American capacity. All of our acetic acid production is sold to BP Chemicals, and we
are BP Chemicals sole source of production in the Americas. We sell our acetic acid to BP
Chemicals pursuant to a Production Agreement that extends until 2016. For a further description of
our agreement with BP Chemicals, please refer to Acetic Acid-BP Chemicals under Contracts.
Plasticizers. Our plasticizers business is comprised of two separate products: phthalate
esters and phthalic anhydride, together commonly referred to as plasticizers. Our phthalate esters
are made from phthalic anhydride and oxo-alcohols, and phthalic anhydride is also sold as a
separate product. All of our plasticizers, which are used to make flexible plastics such as shower
curtains, floor coverings, automotive parts and construction materials, are sold to BASF pursuant
to a long-term production agreement that extends until 2013, subject to some limited early
termination rights held by BASF beginning in 2010. In December 2007, BASF caused the shutdown of
our phthalic anhydride unit by nominating zero pounds of phthalic anhydride in response to
deteriorating market conditions which are not expected to improve in the foreseeable future. This
shutdown will not have a material adverse affect on our financial conditions or results of
operations. For a further description of our agreement with BASF, please refer to
Plasticizers-BASF under Contracts.
Styrene. Until recently, styrene was one of our principal products. Styrene is a commodity
chemical used to produce intermediate products such as polystyrene, expandable polystyrene resins
and ABS plastics, which are used
in a wide variety of products such as household goods, foam cups and containers, disposable food
service items, toys, packaging and other consumer and industrial products. As previously
discussed, we permanently shut down our styrene plant in the fourth quarter of 2007 and exited
the styrene business in 2008.
8
Sales and Marketing
Our petrochemicals products are generally sold to customers for use in the manufacture of
other chemicals and products, which in turn are used in the production of a wide array of consumer
goods and industrial products throughout the world. We have long-term agreements that provide for
the dedication of 100% of our production of acetic acid and plasticizers, each to one customer.
Under our acetic acid Production Agreement, we are reimbursed for our actual fixed and variable
manufacturing costs and also receive an agreed share of the profits earned from this business.
Under our plasticizers agreement, we are reimbursed for our manufacturing costs and also receive a
quarterly facility fee for each production unit included in our plasticizers business, but do not
share in the profits or losses from that business. These agreements are intended to:
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optimize our capacity utilization rates; |
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lower our selling, general and administrative expenses; |
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reduce our working capital requirements; |
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insulate the financial results from our plasticizers operations from the effects of
declining markets and changes in raw materials prices; and |
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in some cases, gain access to certain improvements in manufacturing process technology. |
Prior to the effectiveness of the long-term styrene supply contract with NOVA discussed above,
we previously sold styrene through multi-year contracts, conversion agreements and spot
transactions in both domestic and international markets.
For information regarding our export sales, see Note 10 of the Notes to Consolidated
Financial Statements included in Item 8 of Part II of this Form 10-K.
Contracts
Our significant multi-year contracts are described below.
Acetic Acid-BP Chemicals
In 1986, we entered into the long-term acetic acid Production Agreement with BP Chemicals,
which has since been amended several times. BP Chemicals markets all of the acetic acid that we
produce and pays us, among other amounts, a portion of the profits derived from its sales of the
acetic acid we produce. Prior to August 2006, BP Chemicals also paid us a set monthly amount. In
addition, BP Chemicals reimburses us for 100% of our fixed and variable costs of production.
Pursuant to the terms of this Production Agreement, beginning in August 2006, the portion of the
profits we receive from the sales of acetic acid produced at our plant increased and BP Chemicals
was no longer required to pay us the set monthly amount that we had received prior to that time.
However, this change in payment structure did not affect BP Chemicals obligation to reimburse us
for all of our fixed and variable costs of production.
Plasticizers-BASF
Since 1986, we have provided all of our plasticizers production exclusively to BASF pursuant
to a production agreement, which has been amended several times. Under this production agreement,
BASF provides us with most of the required raw materials and markets the plasticizers we produce,
and is obligated to make certain fixed quarterly payments to us and to reimburse us monthly for our
actual production costs and capital expenditures relating to our plasticizers facility. Effective
January 1, 2006, we amended this production agreement to extend the term of the agreement until
2013, subject to some limited early termination rights held by BASF beginning in 2010, increase the
quarterly payments made to us by BASF and eliminate our participation in the profits and losses
realized by BASF in connection with the sale of the plasticizers we produce. Additionally, on
April 28, 2006, BASF notified us that it was exercising its right under the amended production
agreement to terminate its future obligations with respect to the operation of our oxo-alcohols
production unit effective July 31, 2006. In December 2007, BASF caused the shutdown of our
phthalic anhydride unit by nominating zero pounds of phthalic anhydride in response to
deteriorating market conditions which are not expected to improve in the foreseeable future. This
shutdown will not have a material adverse affect on our financial conditions or results of
operations.
Sales to major customers constituting 10% or more of total revenues are included in Note 10 of
the Notes to Consolidated Financial Statements included in Item 8, Part II of this Form 10-K.
9
Raw Materials and Energy Resources
The aggregate cost of raw materials and energy resources used in the production of our
products is far greater than the total of all other costs of production combined. As a result, an
adequate supply of raw materials and energy at reasonable prices and on acceptable terms is
critical to the success of our business. Although we believe that we will continue to be able to
secure adequate supplies of raw materials and energy, we may be unable to do so at acceptable
prices or payment terms. See Risk Factors. Under our agreements with BP Chemicals and BASF, BP
Chemicals is required to provide our methanol requirements to produce acetic acid and BASF is
required to provide us with most of the major raw materials necessary to produce plasticizers.
These sources of raw materials tend to mitigate certain risks typically associated with obtaining
raw materials, as well as decrease our working capital requirements.
Acetic Acid. Acetic acid is manufactured primarily from carbon monoxide and methanol.
Praxair is our sole source for carbon monoxide and supplies us with all of the carbon monoxide we
require for the production of acetic acid from its partial oxidation unit located on land leased
from us at our Texas City site. Currently, our methanol requirements are supplied by BP Chemicals
under the Production Agreement.
Plasticizers. The primary raw materials for plasticizers are oxo-alcohols and orthoxylene,
which are supplied by BASF under our production agreement.
Technology and Licensing
In 1986, we acquired our Texas City site from Monsanto Company, or Monsanto. In connection
with that acquisition, Monsanto granted us a non-exclusive, irrevocable and perpetual right and
license to use Monsantos technology and other technology Monsanto acquired through third-party
licenses in effect at the time of the acquisition. We use these licenses in the production of
acetic acid and plasticizers and also previously used these licenses in the production of styrene.
During 1991, BP Chemicals Ltd., or BPCL, purchased Monsantos acetic acid technology, subject
to existing licenses. Under a technology agreement with BP Chemicals and BPCL, BPCL granted us a
non-exclusive, irrevocable and perpetual right and license to use acetic acid technology owned by
BPCL and some of its affiliates at our Texas City site, including any new acetic acid technology
developed by BPCL at its acetic acid facilities in England or pursuant to the research and
development program provided by BPCL under the terms of such agreement.
Although we do not engage in alternative process research, we do monitor new technology
developments and, when we believe it is necessary, we typically seek to obtain licenses for process
improvements.
Competition
There are only four large producers of acetic acid in North America and historically these
producers have made capacity additions in a disciplined and incremental manner, primarily using
small expansion projects or exploiting debottlenecking opportunities. In addition, the leading
technology required to manufacture acetic acid is controlled by two global companies, which permits
these companies to control the pace of new capacity additions through the licensing or development
of such additional capacity. The limited availability of this technology also creates a
significant barrier to entry into the acetic acid industry by potential competitors. The North
American plasticizers industry is a mature market, with phthalate esters like those produced by us
being subject to excess production capacity and diminishing demand due to the ability of consumers
to substitute different raw materials based on relative costs at the time, as well as increasing
health concerns regarding these products. You will find a list of our principal competitors in the
Product Summary table above.
Environmental, Health and Safety Matters
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacturing, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in upgrading or redesigning our facilities and processes, including
our waste treatment, storage, disposal and other waste handling practices and equipment.
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A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities generally are operated in
compliance with all applicable environmental and health and safety
requirements in all material respects, we cannot be sure that past practices or future operations
will not result in material claims or regulatory action, require material environmental
expenditures or result in exposure or injury claims by employees, contractors or their employees or
the public. Some risk of environmental costs and liabilities is inherent in our operations and
products, as it is with other companies engaged in similar businesses.
Our operating expenditures for environmental matters, mostly waste management and compliance,
were $17.8 million and $20.4 million in 2007 and 2006, respectively. We also spent $0.5 million and
$1.9 million for environmentally-related capital projects in 2007 and 2006, respectively. In 2008,
we anticipate spending approximately $4 million for capital projects related to waste management,
incident prevention and environmental compliance. We do not expect to make any capital
expenditures in 2008 related to remediation of environmental conditions.
In light of our historical expenditures and expected future results of operations and sources
of liquidity, we believe we will have adequate resources to conduct our operations in compliance
with applicable environmental, health and safety requirements. Nevertheless, we may be required to
make significant site and operational modifications that are not currently contemplated in order to
comply with changing facility permitting requirements and regulatory standards. Additionally, we
have incurred, and may continue to incur, a liability for investigation and cleanup of waste or
contamination at our own facilities or at facilities operated by third parties where we have
disposed of waste. We continually review all estimates of potential environmental liabilities, but
we may not have identified or fully assessed all potential liabilities arising out of our past or
present operations or the amount necessary to investigate and remediate any conditions that may be
significant to us. It is our policy to make environmental, health and safety and replacement
capital expenditures a priority in order to ensure adequate environmental, health and safety
compliance at all times. In the event we should not have available to us, at any time, liquidity
sources sufficient to fund any of these expenditures, prudent business practice might require that
we cease operations at the affected facility to avoid exposing our employees and contract workers,
the surrounding community or the environment to potential harm.
Air emissions from our Texas City facility are subject to certain permit requirements and
self-implementing emission limitations and standards under state and federal laws. Our Texas City
facility is subject to the federal governments June 1997 National Ambient Air Quality Standards,
or NAAQS, which lowered the ozone and particulate matter concentration thresholds for attainment.
Our Texas City facility is located in an area that the Environmental Protection Agency, or EPA, has
classified as not having attained the NAAQS for ozone, either on a 1-hour or an 8-hour basis.
Ozone is typically controlled by reduction of volatile organic compounds, or VOCs, and nitrogen
oxide, or NOx, emissions. The Texas Commission for Environmental Quality, or TCEQ, has imposed
strict requirements on regulated facilities, including our Texas City facility, to ensure that the
air quality control region will achieve the ambient air quality standards for ozone. Local
authorities may also impose new ozone and particulate matter standards. Compliance with these
stricter standards may substantially increase our future NOx, VOCs and particulate matter emissions
control costs, the amount and full impact of which cannot be determined at this time.
In 2002, the TCEQ adopted a revised State Implementation Plan, or SIP, in order to achieve
compliance with the 1-hour ozone standard of the Clean Air Act by 2007. The EPA approved this
1-hour SIP, which implemented an 80% reduction of NOx emissions, and extensive monitoring of
emissions of highly reactive volatile organic carbons, or HRVOCs, such as ethylene, in the
Houston-Galveston-Brazoria, or HGB, area. We are in full compliance with these regulations.
However, the HGB area failed to attain compliance with the 1-hour ozone standard, and Section 185
of the Clean Air Act requires implementation of a program of emissions-based fees until the
standard is attained. These Section 185 fees will be due on all NOx and VOCs emissions in 2008
and beyond in the HGB area, which are in excess of 80% of the baseline year. The method for
calculating baseline emissions as well as other details of the program have not yet been developed.
At the present time, our forecasted emissions for 2008 are small enough that no fee payment is
anticipated.
In April 2004, the HGB region was designated a moderate non-attainment area with respect to
the 8-hour ozone standard of the Clean Air Act, and compliance with this standard is required no
later than June 15, 2010 for moderate areas. However, on June 15, 2007, the Governor of the
State of Texas requested that the EPA reclassify the HGB region as a severe non-attainment area,
which would require compliance with the 8-hour standard by June 15, 2019 and the EPA has begun the
process of reclassification. On May 23, 2007, the TCEQ formally adopted revisions to the SIP
designed to achieve compliance with the 8-hour ozone standard in the HGB area, as a moderate
non-attainment area. This 8-hour SIP calls for relatively modest additional controls which will
require very little expense on our part. However, the SIP will have to be revised again once the
HGB area is reclassified from moderate to severe. Timing and content of this revised 8-hour
SIP have not yet been determined. Based on these
11
developments, it is difficult to predict our final cost of compliance. However, given the
permanent shutdown of our styrene and ethylbenzene facilities, we estimate the additional cost of
compliance will range from zero to $4 million for capital expenditures and allowance purchases,
depending on the terms of the final 8-hour SIP.
To reduce the risk of offsite consequences from unanticipated events, we acquired a greenbelt
buffer zone adjacent to our Texas City site in 1991. We also participate in a regional air
monitoring network to monitor ambient air quality in the Texas City community.
Employees
As of December 31, 2007, we had 248 employees, of whom approximately 38% (all of our hourly
employees at our Texas City site) were represented by the Texas City, Texas Metal Trades Council,
AFL-CIO, or the Union. On May 1, 2007, we entered into a new collective bargaining agreement with
the Union which is effective through May 1, 2012. Under the new collective bargaining agreement,
we and the Union agreed to the scope of work of the employees, hours of work, increases in wages,
benefits, vacation time, sick leave and other customary terms. The new collective bargaining
agreement also specifies grievance procedures should any disputes arise between us and any of our
represented employees.
Insurance
We maintain insurance coverage at levels that we believe are reasonable and typical for our
industry. A portion of our insurance coverage is provided by a captive insurance company maintained
by us and a few other chemical companies. However, we are not fully insured against all potential
hazards incident to our business. Additionally, we may incur losses beyond the limits of, or
outside the coverage of, our insurance. We maintain full replacement value insurance coverage for
property damage to our facilities and business interruption insurance. Nevertheless, a significant
interruption in the operation of one or more of our facilities could have a material adverse effect
on our business. As a result of market conditions, premiums and deductibles for certain insurance
policies can increase substantially and, in some instances, certain insurance may become
unavailable or available only for reduced amounts of coverage.
We do not currently carry terrorism coverage on our Texas City site. After the terrorist
attacks of September 11, 2001, many insurance carriers (including ours) created exclusions for
losses from terrorism from all risk property insurance policies. While separate terrorism
insurance coverage is available, the premiums for such coverage are very expensive, especially for
chemical facilities, and these policies are subject to very high deductibles. In addition,
available terrorism coverage typically excludes coverage for losses from acts of foreign
governments, as well as nuclear, biological and chemical attacks. Consequently, we believe that it
is not economically prudent to obtain terrorism insurance on the terms currently being offered in
the industry.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on
Form 8-K and amendments to those reports filed with or furnished to the SEC pursuant to Section
13(a) of the Exchange Act, as well as reports filed electronically pursuant to Section 16(a) of the
Exchange Act, may be obtained through our website (http://www.sterlingchemicals.com). Our website
provides a hyperlink to a third-party website where these reports may be viewed and printed at no
cost as soon as reasonably practicable after we have electronically filed such material with the
SEC. The contents of our website (or the third-party websites accessible through the hyperlinks)
are not, and shall not be deemed to be, incorporated into this report.
Item 1A. Risk Factors
In addition to the other information contained in this report, the following risk factors
should be considered carefully in evaluating our business. Our business, financial condition or
results of operations could be materially adversely affected by any of these risks.
Risks Related to Our Business
Each of our products is sold to only one customer.
In 2007, a single customer, BP Chemicals, accounted for 100% of our acetic acid revenues while
another customer, BASF, accounted for 100% of our plasticizers revenues. The termination of one or
both of these long-term contracts, or
12
a material reduction in the amount of product purchased under our acetic acid Production Agreement,
could materially adversely affect our overall business, financial condition, results of operations
or cash flows.
Our ability to expand the capacity of our acetic acid production facility is limited by the current
inability to obtain sufficient quantities of carbon monoxide.
Carbon monoxide is one of the principal raw materials required for acetic acid production.
Currently, all of the carbon monoxide we use in the production of acetic acid is supplied by
Praxair from its partial oxidation unit located on land leased from us at our Texas City site.
Although our new acetic acid reactor installed in 2003 is capable of producing up to 1.7 billion
pounds of acetic acid annually, Praxairs partial oxidation unit is not capable of supplying carbon
monoxide in quantities sufficient for more than approximately 1.2 billion pounds of annual acetic
acid production. The supply of additional quantities of carbon monoxide will likely require the
construction of a new supply pipeline, which will require numerous third party and regulatory
consents, or an expansion of the Praxair partial oxidation unit. An expansion of the Praxair
partial oxidation unit may not be cost effective and we may not be able to contract for the supply
of carbon monoxide in quantities sufficient to increase our annual acetic acid production above 1.2
billion pounds. Furthermore, the construction of a supply pipeline may require a substantial
period of time.
We depend upon the continued operation of a single site for all of our production.
All of our products are produced at our Texas City site. Significant unscheduled downtime at
our Texas City site could have a material adverse effect on our business, financial condition,
results of operations or cash flows. Unanticipated downtime can occur for a variety of reasons,
including equipment breakdowns, interruptions in the supply of raw materials, power failures,
sabotage, natural forces or other hazards associated with the production of petrochemicals.
Although we maintain business interruption insurance, this insurance does not provide coverage for
business interruptions of less than 45 days and is limited in its overall coverage.
Our operations involve risks that may increase our operating costs, which could reduce our
profitability.
Although we take precautions to enhance the safety of our operations and minimize the risk of
disruptions, our operations are subject to hazards inherent in the manufacturing and marketing of
chemical products. These hazards include:
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pipeline or storage tank leaks and ruptures, explosions and fires; |
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severe weather and natural disasters; |
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mechanical failures, unscheduled downtimes, labor difficulties and transportation
interruptions; |
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environmental remediation complications; and |
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chemical spills and discharges or releases of toxic or hazardous substances or gases. |
Many of these hazards can cause bodily injury or loss of life, severe damage to or destruction of
property or equipment or environmental damage, and may result in suspension of operations or the
imposition of civil or criminal penalties and liabilities. Furthermore, we are subject to present
and future claims with respect to workplace exposure of our employees or contractors on our
premises or other persons located nearby, workers compensation and other matters.
Our operations are subject to operating hazards and unforeseen interruptions for which we may not
be adequately insured.
We maintain insurance coverage at levels that we believe are reasonable and typical for our
industry, portions of which are provided by a captive insurance company maintained by us and a few
other chemical companies. However, we are not fully insured against all potential hazards incident
to our business. Accordingly, our insurance coverage may be inadequate for any given risk or
liability, such as property damage suffered in hurricanes or business interruption incurred from a
loss of our supply of electricity or carbon monoxide. In addition, our insurance companies may be
incapable of honoring their commitments if an unusually high number of claims are concurrently made
against their policies. As a result of market conditions, premiums and deductibles for certain
insurance policies can increase substantially and, in some instances, certain insurance may become
unavailable or available only for reduced amounts of coverage. If we were to incur a significant
liability for which we were not fully insured, it could have a material adverse effect on our
business, financial condition, results of operations or cash flows. We may not be able to renew
our existing insurance coverages at commercially reasonable rates and our existing coverages may
not be adequate to cover future claims that may arise.
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In addition, concerns about terrorist attacks, as well as other factors, have caused
significant increases in the cost of our insurance coverage. We have determined that it is not
economically prudent to obtain terrorism insurance and we
do not carry terrorism insurance on our property at this time. In the event of a terrorist
attack impacting one or more of our production units, we could lose the production and sales from
one or more of these facilities, and the facilities themselves, and could become liable for
contamination or personal injury or property damage from exposure to hazardous materials caused by
a terrorist attack. Such loss of production, sales, facilities or incurrence of liabilities could
materially adversely affect our business, financial condition, results of operations or cash flows.
Terrorist attacks, the current military action in Iraq, general instability in various OPEC member
nations and other attacks or acts of war in the United States and abroad may adversely affect the
markets in which we operate.
Terrorist activities and the current military action in Iraq have contributed to instability
in the United States and other financial markets and have led, and may continue to lead, to further
armed hostilities, prolonged military action in Iraq or further acts of terrorism in the United
States or abroad, which could cause further instability in the financial markets and in the markets
for our products. Current regional tensions and conflicts in various OPEC member nations,
including the current military action in Iraq, have caused, and may continue to cause, increased
raw materials costs, specifically raising the prices of oil and gas, which are used in our
operations or affect the prices of our raw materials. Furthermore, terrorist activities and other
events or developments in any of these areas may result in reduced demand from our customers for
our products. These developments could subject our operations to increased risks and, depending on
their magnitude, could have a material adverse effect on our business, financial condition, results
of operations or cash flows.
New regulations concerning the transportation of hazardous chemicals and the security of chemical
manufacturing facilities could result in higher operating costs.
Chemical manufacturing facilities may be at greater risk of terrorist attacks than other
potential targets in the United States. As a result, the chemical industry has responded to these
issues by starting new initiatives relating to the security of chemicals industry facilities and
the transportation of hazardous chemicals in the United States. Simultaneously, local, state and
federal governments have begun a regulatory process that could lead to new regulations impacting
the security of chemical plant locations and the transportation of hazardous chemicals. Our
business or our customers businesses could be adversely affected by the cost of complying with new
security regulations.
We are subject to many environmental and safety regulations that may result in significant
unanticipated costs or liabilities or cause interruptions in our operations.
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. We may incur
substantial costs, including fines, damages and criminal or civil sanctions, or experience
interruptions in our operations for actual or alleged violations or compliance requirements arising
under environmental laws, any of which could have a material adverse effect on our business,
financial condition, results of operations or cash flows. Our operations could result in
violations of environmental laws, including spills or other releases of hazardous substances into
the environment. In the event of a catastrophic incident, we could incur material costs.
Furthermore, we may be liable for the costs of investigating and cleaning up environmental
contamination on or from our properties or at off-site locations where we disposed of or arranged
for the disposal or treatment of hazardous materials. Based on available information, we believe
that the costs to investigate and remediate known contamination will not have a material adverse
effect on our business, financial condition, results of operations or cash flows. However, if
significant previously unknown contamination is discovered, or if existing laws or their
enforcement change, then the resulting expenditures could have a material adverse effect on our
business, financial condition, results of operations or cash flows.
Environmental, health and safety laws, regulations and permit requirements, and the potential
for further expanded laws, regulations and permit requirements may increase our costs or reduce
demand for our products and thereby negatively affect our business. Environmental permits required
for our operations are subject to periodic renewal and may be revoked or modified for cause or when
new or revised environmental requirements are implemented. Changing and increasingly strict
environmental requirements and the potential for further expanded regulation may increase our costs
and can affect the manufacturing, handling, processing, distribution and use of our products. If
so affected, our business and operations may be materially and adversely affected. In addition,
changes in these requirements may cause us to incur substantial costs in upgrading or redesigning
our facilities and processes, including our waste treatment, storage, disposal and other waste
handling practices and equipment. For these reasons, we may need to make capital expenditures
beyond those currently anticipated to comply with existing or future environmental or safety laws.
14
Approximately 38% of our employees are covered by a collective bargaining agreement that expires on
May 1, 2012. Disputes with the Union representing these employees or other labor relations issues
may negatively affect our business.
As of December 31, 2007, we had 248 employees, of whom approximately 38% (all of our hourly
employees at our Texas City site) were represented by the Union, and are covered by a collective
bargaining agreement which expires on May 1, 2012. Although we believe our relationship with our
hourly employees is generally good, we locked out these employees for 16 weeks in 2002 and our
hourly employees engaged in a one-week strike in 2004, in both cases in connection with efforts to
reach new collective bargaining agreements. Future strikes or other labor disturbances could have a
material adverse effect on our business, financial condition, results of operations or cash flows.
A failure to retain our key employees could adversely affect our business.
We are dependent on the services of the members of our senior management team to remain
competitive in our industry. There is a risk that we will not be able to retain or replace these
key employees. Our current key employees are subject to employment conditions or arrangements that
permit the employees to terminate their employment without notice. The loss of any member of our
senior management team could materially adversely affect our business, financial condition, results
of operations or cash flows.
Transactions consummated pursuant to our plan of reorganization could result in the imposition of
material tax liabilities.
Prior to our emergence from bankruptcy in 2002, we eliminated our holding company structure by
merging Sterling Chemicals Holdings, Inc. with and into us. We believe that this merger qualifies
as a tax-free reorganization pursuant to Section 368(a)(1)(G) of the Internal Revenue Code
(commonly referred to as a G Reorganization) for United States federal income tax purposes.
However, a judicial determination that this merger did not qualify as a G Reorganization would
result in additional federal income tax liability which could materially adversely affect our
business, financial condition, results of operations or cash flows.
We may not successfully implement our acquisition strategy, and acquisitions that we pursue may
present unforeseen integration obstacles or costs, increase our leverage or negatively impact our
performance.
We may not be able to identify suitable acquisition candidates, and the expense incurred in
consummating acquisitions of related businesses, or our failure to integrate such businesses
successfully into our existing businesses, could affect our growth or result in our incurring
unanticipated expenses and losses. Furthermore, we may not be able to realize any anticipated
benefits from acquisitions. From time to time we evaluate potential acquisitions and may complete
one or more significant acquisitions in the future. To finance an acquisition we may need to incur
debt or issue equity. However, we may not be able to obtain favorable debt or equity financing to
complete an acquisition, or at all. In particular, the lack of an active trading market in our
common stock, as well as the dilutive terms of our outstanding Series A convertible preferred
stock, may make our common stock unattractive as consideration for an acquisition. The process of
integrating acquired operations into our existing operations may result in unforeseen operating
difficulties and may require significant financial resources that would otherwise be available for
the ongoing development or expansion of existing operations. Some of the risks associated with our
acquisition strategy, which could materially adversely affect our business, financial condition,
results of operations or cash flows, include:
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potential disruption of our ongoing business and distraction of management; |
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unexpected loss of key employees or customers of an acquired business; |
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conforming an acquired business standards, processes, procedures or controls with our
operations; |
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coordinating new product and process development; |
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hiring additional management or other critical personnel; |
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encountering unknown contingent liabilities which could be material; and |
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increasing the scope, geographic diversity and complexity of our operations. |
Our acquisition strategy may not be favorably received by customers, and we may not realize any
anticipated benefits from acquisitions.
15
Risks Relating to Our Indebtedness
Our leverage and debt service obligations may adversely affect our cash flow and our ability to
make payments on our indebtedness.
As of December 31, 2007, we had total long-term debt of $150.0 million (consisting of
outstanding principal on our 101/4% Senior Secured Notes due 2015, or our Secured Notes). The terms
and conditions governing our indebtedness, including our notes and our revolving credit facility:
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require us to dedicate a substantial portion of our cash flow from operations to service
our existing debt service obligations, thereby reducing the availability of our cash flow
to fund working capital, capital expenditures and other general corporate expenditures; |
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increase our vulnerability to adverse general economic or industry conditions and limit
our flexibility in planning for, or reacting to, competition or changes in our business or
our industry; |
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limit our ability to obtain additional financing; |
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place restrictions on our ability to make certain payments or investments, sell assets,
make strategic acquisitions, engage in mergers or other fundamental changes and exploit
business opportunities; and |
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place us at a competitive disadvantage relative to competitors with lower levels of
indebtedness in relation to their overall size or less restrictive terms governing their
indebtedness. |
Our ability to meet our expenses and debt obligations will depend on our future performance,
which will be affected by financial, business, economic, regulatory and other factors. We will not
be able to control many of these factors, such as economic conditions and governmental regulations.
We cannot be certain that our earnings will be sufficient to allow us to pay the principal and
interest on our debt, including our Secured Notes, and meet our other obligations. If we do not
have enough money, we may be required to refinance all or part of our existing debt, including our
Secured Notes, sell assets, borrow more money or raise equity. We may not be able to refinance our
debt, sell assets, borrow more money or raise equity on terms acceptable to us, if at all.
Further, failing to comply with the financial and other restrictive covenants in the agreements
governing our indebtedness could result in an event of default under such indebtedness, which could
materially adversely affect our business, financial condition, results of operations or cash flows.
Any failure to meet our debt obligations could harm our business, financial condition, results of
operations or cash flows.
If our cash flow and capital resources are insufficient to fund our debt obligations, we may
be forced to sell assets, seek additional equity or debt capital or restructure our debt. In
addition, any failure to make scheduled payments of interest and principal on our outstanding
indebtedness would likely result in a reduction of our credit rating, which could harm our ability
to incur additional indebtedness on acceptable terms. Our cash flow and capital resources may be
insufficient for payments of interest or principal on our debt in the future, including payments on
our Secured Notes, and any such alternative measures may be unsuccessful or may not permit us to
meet scheduled debt service obligations, which could cause us to default on our obligations and
impair our liquidity.
Risks Relating to the Ownership of Our Common Stock
Our common stock is thinly traded. There is no active trading market for our common stock and an
active trading market may not develop.
Our common stock is not listed on any national or regional securities exchange. Quotations
for shares of our common stock are listed by certain members of the National Association of
Securities Dealers, Inc. on the OTC Electronic Bulletin Board. In recent years, the trading volume
of our common stock has been very low and the transactions that have occurred were typically
effected in transactions for which reliable market quotations have not been available. An active
trading market may not develop or, if developed, may not continue for our equity securities, and a
holder of any of these securities may find it difficult to dispose of, or to obtain accurate
quotations as to the market value of such securities.
16
We have a significant stockholder which has the ability to control our actions.
Resurgence Asset Management, L.L.C. and its and its affiliates managed funds and accounts
(collectively, Resurgence) own in excess of 99% of our preferred stock and over 60% of our common
stock, representing ownership of over 84% of the total voting power of our equity. The interests
of Resurgence may differ from our other stockholders and Resurgence may vote their interests in a
manner that may adversely affect our other stockholders. Through their direct and indirect
interests in us, Resurgence is in a position to influence the outcome of most matters requiring a
stockholder vote. This concentrated ownership makes it less likely that any other holder or group
of holders of common stock would be able to influence the way we are managed or the direction of
our business. These factors also may delay or prevent a change in our management or voting
control.
Our preferred stock pays a quarterly stock dividend that is dilutive to the holders of our common
stock.
Our shares of preferred stock carry a cumulative dividend rate of 4% per quarter, payable in
additional shares of preferred stock. Our shares of preferred stock are convertible at the option
of the holder into shares of our common stock and vote as if so converted on all matters presented
to the holders of our common stock for a vote. Consequently, each dividend paid in additional
shares of our preferred stock has a dilutive effect on our shares of common stock and increases the
percentage of the total voting power of equity owned by Resurgence. In 2007, we issued an
additional 695.874 shares of our preferred stock (which is convertible into 695,874 shares of our
common stock) in dividends, which represents 9.1% of the current total voting power of our equity
securities.
The existence of our preferred stock and limited liquidity of our common stock may limit our
ability to utilize our equity to pursue strategic initiatives that may otherwise exist.
The existence of our preferred stock and the limited trading market of our common stock (as
discussed above) could make it more difficult to use these instruments as part of implementing our
strategy to grow the business.
Item 2. Properties
Our petrochemicals site is located in Texas City, Texas, approximately 45 miles south of
Houston, on a 290-acre site on Galveston Bay near many other chemical manufacturing complexes and
refineries. We own all of the real property which comprises our Texas City site and we own the
acetic acid, plasticizers and styrene manufacturing facilities located at the site. We also lease
a portion of our Texas City site to Praxair, who constructed a partial oxidation unit on that land,
and lease a portion of our Texas City site to S&L Cogeneration Company, a 50/50 joint venture
between us and Praxair Energy Resources, Inc., who constructed a cogeneration facility on that
land. Our Texas City site offers approximately 135 acres for future expansion by us or by other
companies who could benefit from our existing infrastructure and facilities, and includes a
greenbelt around the northern edge of the plant site. We own 73 railcars and, at our Texas City
site, we have facilities to load and unload our products and raw materials in ocean-going vessels,
barges, trucks and railcars.
Substantially all of our Texas City, Texas site, and the tangible properties located thereon,
are subject to a lien securing our obligations under our Secured Notes.
We lease the space for our principal executive offices, located at 333 Clay Street, Suite 3600
in Houston, Texas.
We believe our properties and equipment are sufficient to conduct our business.
Item 3. Legal Proceedings
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., or Kinder-Morgan,
was seriously injured at Kinder-Morgan, Inc.s facilities near Cincinnati, Ohio while attempting to
offload a railcar containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy
and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509
144) against us and six other defendants. Since that time, the plaintiffs have added two
additional defendants to this lawsuit. In addition, we and some of the other defendants have
brought Kinder-Morgan into this lawsuit as a third-party defendant. The plaintiffs are seeking in
excess of $32 million in alleged compensatory and punitive damages. Discovery is ongoing in this
case as to the underlying cause of the accident and the parties respective liabilities, if any.
At this time, it is impossible to determine what, if any, liability we will have for this incident
and we will vigorously defend the suit. We believe that all, or substantially all, of any
17
liability imposed upon us as a result of this suit and our related out-of-pocket costs and
expenses will be covered by our insurance policies, subject to a $1 million deductible which was
met in January 2008. We do not believe that this incident will have a material adverse affect on
our business, financial position, results of operations or cash flows, although we cannot guarantee
that a material adverse effect will not occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Chemicals to resolve a
dispute involving the interpretation of provisions of our acetic acid Production Agreement with BP
Chemicals. Under the Production Agreement, BP Chemicals reimburses our manufacturing expenses and
pays us a percentage of the profits derived from the sales of the acetic acid we produce.
Historically, the costs of manufacturing charged to our acetic acid business, and reimbursed by BP
Chemicals, included the amounts we paid Praxair for carbon monoxide, hydrogen and a blend of carbon
monoxide and hydrogen commonly referred to as blend gas. Our acetic acid business has always
used all of the carbon monoxide produced by Praxair, other than the small amount of carbon monoxide
included in the blend gas. Until July 1, 2006, all of the blend gas produced by Praxair was used
by the oxo-alcohols plant included in our plasticizers business. During the period when the
oxo-alcohols plant was operating, BP Chemicals was compensated for the use of this blend gas by our
oxo-alcohols plant through a credit to the amount of our manufacturing expenses reimbursed by BP
Chemicals. Effective July 1, 2006, we permanently closed our oxo-alcohols plant. BP Chemicals has
taken the position that it is entitled to continue to deduct a portion of the blend gas credit from
the reimbursement of our manufacturing expenses, even though our oxo-alcohols plant has been closed
and is no longer taking any blend gas and the Praxair facilities have been modified so that the
carbon monoxide previously used in blend gas can be used in our acetic acid operations. Effective
August 1, 2006, BP Chemicals began short paying our invoices for manufacturing expenses by the
portion of the credit that BP Chemicals claims should continue through July 31, 2016. The disputed
portion of the credit averaged approximately $0.3 million per month during 2006 and 2007, before
adjusting for the portion of the profits we receive from BP Chemicals sale of the acetic acid we
produce. We are also seeking additional damages from BP Chemicals in the arbitration based on what
we believe are breaches of duty by BP Chemicals. The parties have abated the arbitration
proceedings while they attempt to reach a negotiated settlement. As part of the agreement to abate
the arbitration proceedings, BP Chemicals reimbursed us $0.8 million on February 5, 2007, which was
50% of the disputed credit through that date, and has continued and will continue to pay 50% of the
disputed amount each month during the period of negotiation. As of December 31, 2007, the disputed
amount is $5.6 million and we have received payments totaling $2.7 million. We are not recording
any revenue related to any portion of the disputed amount until the matter is resolved. The
parties have stipulated that the payments are made without prejudice, in that BP Chemicals is not
admitting liability and continues to insist that we remain liable for the disputed portion of the
blend gas credit. According to the agreement, either party may reinstate the arbitration process
at any time after August 1, 2007. If the arbitration is reinstated and an award is made, the
amounts paid by BP Chemicals will be credited against any sums awarded to us or refunded by us to
BP Chemicals, depending on the ruling of the arbitration panel. We believe that our acetic acid
Production Agreement does not contemplate the continuation of any portion of the blend gas credit
under these circumstances and will vigorously pursue our position. Although we are in a dispute
with BP Chemicals over the interpretation of this contractual provision, we believe that we
continue to have a constructive working relationship with BP Chemicals, as has been the case since
1986. As part of the on-going settlement negotiations over the blend gas issue, we are discussing
an extension of the term of the acetic acid Production Agreement.
On February 21, 2007, we received a summons naming us, several benefit plans and the plan
administrators for those plans as defendants in a class action suit, Case No. H-07-0625 filed in
the United States District Court, Southern District of Texas, Houston Division. The plaintiffs
seek to represent a proposed class of retired employees of Sterling Fibers, Inc., one of our former
subsidiaries that we sold in connection with our emergence from bankruptcy in 2002. The plaintiffs
are alleging that we were not permitted to increase their premiums for retiree medical insurance
based on a provision contained in the asset purchase agreement between us and Cytec Industries Inc.
and certain of its affiliates governing our purchase of our former acrylic fibers business in 1997.
During our bankruptcy case, we specifically rejected this asset purchase agreement and the
bankruptcy court approved that rejection. The plaintiffs are claiming that we violated the terms
of the benefit plans and breached fiduciary duties governed by the Employee Retirement Income
Security Act and are seeking damages, declaratory relief, punitive damages and attorneys fees. We
moved to dismiss the plaintiffs claims in their entirety on July 6, 2007, based on the rejection
of the asset purchase agreement in our bankruptcy case. However, the court denied our motion to
dismiss, motion for reconsideration and our request to allow us to take an interlocutory appeal.
Discovery in this matter is in its beginning stages and we are vigorously defending this action.
We are unable to state at this time if a loss is probable or remote and are unable to determine the
possible range of loss related to this matter, if any.
18
On
March 4, 2008, Gulf Hydrogen and Energy, L.L.C., or Gulf
Hydrogen, filed suit against us in
the 212th District Court of Galveston County, Texas (Cause No. 08CV0220) to enforce the
provisions of a Memorandum of Understanding, or MOU, entered into between us and Gulf Hydrogen
involving the possible sale of our outstanding equity interests to Gulf Hydrogen for approximately
$390 million. This lawsuit also names certain of our officers, a director and our primary
stockholder as defendants. Gulf Hydrogen does not allege a specific amount of money damages in the
lawsuit but has asked the court to enforce certain MOU provisions which expired on March 1, 2008.
Gulf Hydrogen alleges that the defendants breached the terms of the MOU and made certain
misrepresentations in connection therewith. We are vigorously defending this lawsuit, which we
believe is completely without merit. We also intend to file counterclaims against Gulf Hydrogen
and its principals for damages resulting from their conduct.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial position, results of
operation or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
Item 4. Submission of Matters to a Vote of Security Holders
No matters were submitted to a vote of security holders during the fourth quarter of 2007.
19
PART II
Item 5. Market for Registrants Common Equity and Related Stockholder Matters
Our common stock, par value $0.01 per share, is currently quoted on the Over-the-Counter, or
OTC, Electronic Bulletin Board maintained by the National Association of Securities Dealers, Inc.
under the symbol SCHI. The following table contains information about the high and low sales
prices per share of our common stock for the last two years. Information about OTC Electronic
Bulletin Board bid quotations represents prices between dealers, does not include retail mark-ups,
mark-downs or commissions and may not necessarily represent actual transactions. Quotations on the
OTC Electronic Bulletin Board are sporadic, and currently there is no established public trading
market for our common stock.
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First |
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Second |
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Third |
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Fourth |
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Quarter |
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Quarter |
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Quarter |
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Quarter |
2007 High |
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$ |
12.75 |
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$ |
26.00 |
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$ |
24.75 |
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$ |
23.00 |
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Low |
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$ |
8.55 |
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$ |
10.98 |
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$ |
17.25 |
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$ |
17.00 |
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2006 High |
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$ |
11.50 |
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$ |
15.00 |
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$ |
14.90 |
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$ |
15.00 |
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Low |
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$ |
10.00 |
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$ |
10.25 |
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$ |
13.10 |
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$ |
12.48 |
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The last reported sale price per share of our common stock as reported on the OTC Electronic
Bulletin Board on March 21, 2008 was $16.00. As of March 21, 2008, there were 308 holders of
record of our common stock. This number does not include stockholders for whom shares are held in
a nominee or street name.
Dividend Policy
We have not declared or paid any cash dividends with respect to our common stock since we
emerged from bankruptcy in December 2002. We do not presently intend to pay cash dividends with
respect to our common stock for the foreseeable future. In addition, we cannot pay dividends on
our shares of common stock under the indenture for our Secured Notes or under our revolving credit
facility. The payment of cash dividends, if any, will be made only from assets legally available
for that purpose, and will depend on our financial condition, results of operations, current and
anticipated capital requirements, general business conditions, restrictions under our existing debt
instruments and other factors deemed relevant by our Board of Directors.
Equity Compensation Plan
Under our 2002 Stock Plan, officers, key employees and consultants, as designated by our Board
of Directors or Compensation Committee, may be issued stock options, stock awards, stock
appreciation rights or stock units. Our 2002 Stock Plan is administered by our Board of Directors,
in consultation with our Compensation Committee, and may be amended or modified from time to time
by our Board of Directors in accordance with its terms. Our Board of Directors or Compensation
Committee determines the exercise price of stock options, any applicable vesting provisions and
other terms and provisions of each grant in accordance with our 2002 Stock Plan. Options granted
under our 2002 Stock Plan become fully exercisable in the event of the optionees termination of
employment by reason of death, disability or retirement, and may become fully exercisable in the
event of a change of control. No option may be exercised after the tenth anniversary of the date
of grant or the earlier termination of the option. We have reserved 363,914 shares of our common
stock for issuance under the 2002 Stock Plan (subject to adjustment). On February 11, 2003, we
granted certain of our officers and key employees options to purchase 326,000 shares of our common
stock under our 2002 Stock Plan at an exercise price of $31.60 per share, 15,833 of which have been
exercised and 92,167 of which have lapsed or expired without being exercised. On November 5, 2004,
we granted one of our officers options to purchase 27,500 shares of our common stock under our 2002
Stock Plan at an exercise price of $31.60 per share. We have not made any other awards under our
2002 Stock Plan.
20
The following table provides information regarding securities authorized for issuance under
our 2002 Stock Plan as of December 31, 2007:
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Number of securities |
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remaining available for |
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Number of securities to |
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Weighted-average |
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future issuance under equity |
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be issued upon exercise |
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exercise price of |
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compensation plans |
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of outstanding options, |
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outstanding options, |
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(excluding securities |
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Plan Category |
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warrants and rights |
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warrants and rights |
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reflected in first column |
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Equity compensation
plans approved by
security
holders
(1) |
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245,500 |
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$ |
31.60 |
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118,414 |
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Equity compensation
plans not approved
by security holders |
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Total |
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245,500 |
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$ |
31.60 |
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118,414 |
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(1) |
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Our 2002 Stock Plan was authorized and established under our Plan of Reorganization,
which became effective on December 19, 2002. Our Plan of Reorganization provided that,
without any further act or authorization, confirmation of our Plan of Reorganization and entry
of the confirmation order was deemed to satisfy all applicable federal and state law
requirements and all listing standards of any securities exchange for approval by the board of
directors or the stockholders of our 2002 Stock Plan. No additional stockholder approval of
our 2002 Stock Plan has been obtained. |
Performance Graph
The following performance graph compares our cumulative total stockholder return on shares of
our common stock for a four-year period with the cumulative total return of the Standard & Poors
500 Stock Index, or the S & P 500 Index, and the Standard & Poors Diversified Chemicals Index, or
the S & P Chemicals Index. The graph assumes the investment of $100 on December 31, 2002 in shares
of our common stock, the S & P 500 Index and the S & P Chemicals Index and the reinvestment of
dividends.
COMPARISON OF 5 YEAR CUMULATIVE TOTAL RETURN*
Among Sterling Chemicals Inc., The S&P 500 Index
And The S&P Diversified Chemicals Index
* $ 100 invested on 1/3/03 in stock or on 12/31/02 in index-including reinvestment of
dividends. Fiscal year ending December 31.
Copyright © 2008, Standard & Poors, a division of The McGraw-Hill
Companies, Inc. All rights reserved. www.researchdatagroup.com/S&P.htm
21
Item 6. Selected Financial Data
The following table sets forth selected financial data with respect to our consolidated
financial condition and consolidated results of operations and should be read in conjunction with
our historical consolidated financial statements and related notes, Item 7. Managements
Discussion and Analysis of Financial Condition and Results of Operations and our Financial
Statements and Supplementary Data included in Item 8 of this Form 10-K.
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Year ended |
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Year ended |
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Year ended |
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Year ended |
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Year ended |
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December 31, |
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December 31, |
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December 31, |
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December 31, |
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December 31, |
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2006 |
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2005 |
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2004 |
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2003 |
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2007 |
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(1) |
|
(1) |
|
(1) |
|
(1) |
|
|
(In Thousands, Except Per Share Data) |
Operating Data(2): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
$ |
811,326 |
|
|
$ |
665,923 |
|
|
$ |
641,886 |
|
|
$ |
655,353 |
|
|
$ |
518,772 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) |
|
|
9,574 |
|
|
|
11,205 |
|
|
|
(11,248 |
) |
|
|
22,344 |
|
|
|
23,790 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations(3) |
|
|
(16,535 |
) |
|
|
(104,662 |
) |
|
|
(18,508 |
) |
|
|
(39,881 |
) |
|
|
1,270 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from discontinued
operations(4) |
|
|
(2,393 |
) |
|
|
(997 |
) |
|
|
(11,060 |
) |
|
|
(22,763 |
) |
|
|
(15,469 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Per Share Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss attributable to common
stockholders |
|
$ |
(12.90 |
) |
|
$ |
(41.52 |
) |
|
$ |
(16.46 |
) |
|
$ |
(27.08 |
) |
|
$ |
(8.38 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss from continuing operations
attributable to common stockholders |
|
|
(12.05 |
) |
|
|
(41.17 |
) |
|
|
(12.55 |
) |
|
|
(19.02 |
) |
|
|
(2.90 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ratio of earnings to fixed
charges(5) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance Sheet Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Working capital(6) |
|
$ |
166,214 |
|
|
$ |
96,680 |
|
|
$ |
76,605 |
|
|
$ |
106,767 |
|
|
$ |
137,412 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
|
306,444 |
|
|
|
245,823 |
|
|
|
386,594 |
|
|
|
473,553 |
|
|
|
550,503 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
150,000 |
|
|
|
100,579 |
|
|
|
100,579 |
|
|
|
100,579 |
|
|
|
100,579 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redeemable preferred stock(7) |
|
|
99,866 |
|
|
|
82,316 |
|
|
|
70,542 |
|
|
|
53,559 |
|
|
|
39,701 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders equity (deficiency in
assets)(8) |
|
|
(74,087 |
) |
|
|
(48,575 |
) |
|
|
58,045 |
|
|
|
107,813 |
|
|
|
185,029 |
|
|
|
|
|
(1) |
|
We have restated our consolidated financial statements and selected financial data
for the fiscal years ended December 31, 2006, 2005, 2004 and 2003. For further information,
see Note 16 to the Consolidated Financial Statements found in Item 8. Financial Statements
and Supplementary Data. |
|
(2) |
|
On September 17, 2007, we entered into a long-term exclusive styrene supply
agreement and a related railcar purchase and sale agreement with NOVA. On November 13, 2007,
we announced that we were exiting the styrene business to pursue other strategic initiatives.
Due to the shut down of our styrene plant, we will report the operating results of our former
styrene business as discontinued operations in our consolidated financial statements in the
first quarter of 2008 when these operations have ceased. The revenues and gross losses from our styrene operations are summarized below: |
22
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
2006 |
|
2005 |
|
2004 |
|
2003 |
|
|
|
Revenues |
|
$ |
681,513 |
|
|
$ |
524,664 |
|
|
$ |
513,788 |
|
|
$ |
529,729 |
|
|
$ |
408,823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross loss |
|
|
(16,468 |
) |
|
|
(15,510 |
) |
|
|
(30,277 |
) |
|
|
136 |
|
|
|
8,953 |
|
|
|
|
(3) |
|
During 2006, we recorded a $127.7 million impairment charge to our styrene assets
and a related deferred tax benefit of $45 million. This tax benefit was offset by deferred
tax expense of $28 million in connection with the recording of a valuation allowance against
our deferred tax assets. During 2004, we recorded a $48.5 million goodwill impairment charge.
Also during 2004, we recorded a pension curtailment gain of $13 million. |
|
(4) |
|
During 2005, we announced that we were exiting the acrylonitrile business and
related derivatives operations. During 2004, we recorded a $22 million pre-tax impairment
charge related to our acrylonitrile long-lived assets. Loss from
discontinued operations during 2007 and 2006 reflects costs associated
with the dismantling of our acrylonitrile unit. |
|
(5) |
|
Additional pre-tax earnings needed to achieve a 1:1 ratio for the years ended
December 31, 2007, 2006, 2005 and 2004 were $22.4 million, $120.1 million, $30.2 million and
$33.6 million, respectively. |
|
(6) |
|
Working capital as of December 31, 2007, 2006, 2005, 2004 and 2003 includes net
assets (liabilities) of discontinued operations of $(0.3) million, $(0.2) million, $(2)
million, $55 million and $57 million, respectively. |
|
(7) |
|
Our Series A Preferred Stock is not currently redeemable or probable of
redemption. If our Series A Preferred Stock had been redeemed as of December 31, 2007, the
redemption amount would have been approximately $83.9 million. The liquidation value of our
Series A Preferred Stock as of December 31, 2007 is $66.1 million. |
|
(8) |
|
The balance as of December 31, 2006 includes a change in stockholders equity
(deficiency in assets) of $6.8 million (net of tax) due to the adoption of Statement of
Financial Accounting Standards No. 158, Employers Accounting for Defined Benefit Pension and
Other Postretirement Plans. |
23
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations
Restatement
We have restated our previously issued consolidated financial statements for the years ended
December 31, 2006 and 2005 for the matters discussed more fully in Note 16 to the consolidated
financial statements included in this Form 10-K. The restatement also required the restatement of
previously issued Quarterly Financial Data for 2007 and 2006 presented in the Supplemental Data at
the end of Item 8 in this Form 10-K and the restatement of Managements Discussion and Analysis of
Financial Condition and Results of Operations.
Overview
Business
We are a North American producer of selected petrochemicals used to manufacture a wide array
of consumer goods and industrial products throughout the world. We
currently operate in three segments: acetic acid, plasticizers and
styrene.
Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is used in a
variety of products, including adhesives and surface coatings. Pursuant to a long-term contract,
or Production Agreement, that began in 1986 and extends to 2016, all of our acetic acid production
is sold to BP Amoco Chemical Company, or BP Chemicals, and we are BP Chemicals sole source of
acetic acid production in the Americas. BP Chemicals markets all of the acetic acid that we produce
and pays us, among other amounts, a portion of the profits derived from its sales of the acetic
acid we produce. Prior to August 2006, BP Chemicals also paid us a set monthly amount. In
addition, BP Chemicals reimburses us for 100% of our fixed and variable costs of production.
Pursuant to the terms of this Production Agreement, beginning in August 2006, the portion of the
profits we receive from the sales of acetic acid produced at our plant increased and BP Chemicals
is no longer required to pay us the set monthly amount that we had received prior to that time.
However, this change in payment structure did not affect BP Chemicals obligation to reimburse us
for all of our fixed and variable costs of production. We believe that we have one of the lowest
cost acetic acid facilities in the world. Our acetic acid facility utilizes BP Chemicals
proprietary carbonylation technology, or Cativa Technology, which we believe offers several
advantages over competing production methods, including lower energy requirements and lower fixed
and variable costs. We also jointly invest with BP Chemicals in capital expenditures related to
our acetic acid facility in the same percentage as the profits from the business are divided. We
initially pay for 100% of the capital expenditures and then invoice BP Chemicals for its portion.
The net amount represents our basis in the property, plant and equipment, which is capitalized and
depreciated over its useful life. Acetic acid production has two major raw materials requirements
methanol and carbon monoxide. BP Chemicals, a producer of methanol, supplies 100% of our
methanol requirements related to our production of acetic acid. All of the carbon monoxide we use
in the production of acetic acid is supplied by Praxair Hydrogen Supply, Inc., or Praxair, from a
partial oxidation unit constructed by Praxair on land leased from us at our site in Texas City,
Texas.
All of our plasticizers, which are used to make flexible plastics, such as shower curtains,
floor coverings, automotive parts and construction materials, are sold to BASF Corporation, or
BASF, pursuant to a long-term production agreement that extends until 2013, subject to some limited
early termination rights held by BASF beginning in 2010. Under our agreement with BASF, they
provide us with most of the required raw materials, market the plasticizers we produce and are
obligated to make certain fixed quarterly payments to us and to reimburse us monthly for our actual
production costs and capital expenditures relating to our plasticizers facility.
Until
early 2008 our primary products also included styrene. Styrene is a commodity chemical
used to produce intermediate products such as polystyrene, expandable polystyrene resins and ABS
plastics, which are used in a wide variety of products such as household goods, foam cups and
containers, disposable food service items, toys, packaging and other consumer and industrial
products. Over the last five years, we had generated approximately $31 million of cumulative
negative cash flows from our styrene operations, and we anticipated negative cash flows from our
styrene operations for the foreseeable future. Due to the current and future expected market
conditions for styrene discussed in greater detail below, we explored several possible strategic
transactions involving our styrene business and, on September 17, 2007, we entered into a long-term
exclusive styrene supply agreement and a related railcar purchase and sale agreement with NOVA
Chemicals Inc., or NOVA. Under the supply agreement, NOVA had the exclusive right to purchase 100%
of our styrene production (subject to existing contractual commitments), the amount of styrene
supplied in any particular period being at NOVAs option, based on a full-cost formula. In
November 2007, the styrene supply agreement with NOVA, which was subsequently assigned by NOVA to
INEOS NOVA LLC, or INEOS NOVA, obtained clearance under the Hart-Scott-Rodino Act. This clearance
caused the supply agreement to become effective and triggered a $60 million payment obligation to
us, which was paid by INEOS NOVA in November 2007. In
24
addition, in accordance with the terms of the supply agreement, INEOS NOVA assumed
substantially all of our contractual obligations for future styrene deliveries. Once the supply
agreement became effective, INEOS NOVA nominated zero pounds of styrene under the supply agreement
for the balance of 2007, and in response we exercised our right to terminate the supply agreement
and permanently shut down our styrene plant. As a result of our decision to permanently shut down
our styrene plant, we expect to incur closure costs of $10 million to $15 million and we will have
no future cash flows from our styrene operations except for liquidation of our working capital and
any potential plant salvage value. For a description of this agreement and its effect on our
business, see Recent Developments below.
We manufacture all of our petrochemicals products at our site in Texas City, Texas. In terms
of production capacity, our Texas City site has the sixth largest acetic acid facility in the
world. Our Texas City site covers an area of 290 acres, is strategically located on Galveston Bay
and benefits from a deep-water dock capable of handling ships with up to a 40-foot draft, as well
as four barge docks and direct access to Union Pacific and Burlington Northern Santa Fe railways
with in-motion rail scales on site. Our Texas City site also has truck loading racks, weigh
scales, stainless and mild steel storage tanks, three waste deepwells, 135 acres of available land
zoned for heavy industrial use, additional land zoned for light industrial use and a supportive
political environment for growth. In addition, we are in the heart of one of the largest
petrochemical complexes on the Gulf Coast and, as a result, have on-site access to a number of raw
material pipelines, as well as close proximity to a number of large refinery complexes.
Our rated annual production capacity is among the highest in North America for acetic acid.
As of December 31, 2007, our annual production capacity was 1.1 billion pounds, which represents
17% of total North American capacity, and in terms of production capacity, makes our acetic acid
facility the third largest in North America.
Our petrochemicals products are generally sold to customers for use in the manufacture of
other chemicals and products, which in turn are used in the production of a wide array of consumer
goods and industrial products throughout the world.
Acetic Acid. The North American acetic acid industry has enjoyed a period of sustained
domestic demand growth, as well as substantial export demand. This has led to current North
American industry utilization rates of 86% and Tecnon projects utilization rates to increase to
over 98% by 2013, although the recent difficulties in the housing and automotive sectors will
likely cause reduced demand for vinyl acetate monomer, and consequently acetic acid, in North
America in the short term. The North American acetic acid industry is inherently less cyclical
than many other petrochemical products due to a number of important factors.
There are only four large producers of acetic acid in North America and historically these
producers have made capacity additions in a disciplined and incremental manner, primarily using
small expansion projects or exploiting debottlenecking opportunities. In addition, the leading
technology required to manufacture acetic acid is controlled by two global companies, which permits
these companies to control the pace of new capacity additions through the licensing or development
of such additional capacity. The limited availability of this technology also creates a
significant barrier to entry into the acetic acid industry by potential competitors.
Global production capacity of acetic acid, as of December 31, 2007, was approximately 24
billion pounds per year, with current North American production capacity at approximately 7 billion
pounds per year. The North American acetic acid market is mature and well developed and is
dominated by four major producers that account for over 94% of the production capacity of acetic
acid in North America. Demand for acetic acid is linked to the demand for vinyl acetate monomer, a
key intermediate in the production of a wide array of polymers. Vinyl acetate monomer is the
largest derivative of acetic acid, representing over 40% of total demand. Annual global production
of vinyl acetate monomer is expected to increase from 10.4 billion pounds in 2005 to 12.2 billion
pounds in 2010, although the recent difficulties in the housing and automotive sectors will likely
cause reduced demand for vinyl acetate monomer in North America in the short term. The North
American acetic acid industry tends to sell most of its products through long-term sales agreements
having cost plus pricing mechanisms, eliminating much of the volatility seen in other
petrochemicals products and resulting in more stable and predictable earnings and profit margins.
Several acetic acid capacity additions have occurred since 1998, including an expansion of our
acetic acid unit from 800 million pounds of rated annual production capacity to 1.1 billion pounds
during 2005. These capacity additions were somewhat offset by reductions of approximately 1.6
billion pounds in annual global capacity from the shutdown of various outdated acetic acid plants
from 1999 through 2001. In 2006, BP Chemicals closed two of its outdated acetic acid production
units in Hull, England that had a combined annual capacity of approximately 500 million pounds
(which had been sold primarily in Europe and South America). We and BP Chemicals are reviewing
further expansion of our acetic acid plant in 2008 or 2009.
25
Plasticizers. Historically, we produced ethylene-based linear plasticizers, which typically
receive a premium over competing branched propylene-based products for customers that require
enhanced performance properties. However, the markets for competing plasticizers can be affected
by the cost of the underlying raw materials, especially when the cost of one olefin rises faster
than the other, or by the introduction of new products. One of the raw materials for linear
plasticizers is a product known as linear alpha-olefins. Over the last few years, the price of
linear alpha-olefins has increased sharply as supply has declined, which has caused many consumers
to switch to lower cost branched products, despite the loss of some performance properties.
Ultimately, we expect branched plasticizers to replace linear plasticizers for most applications
over the long-term. As a result, we modified our plasticizers facilities during the third quarter
of 2006 to produce lower cost branched plasticizers products.
In 2005, BP Chemicals announced the permanent closure of its linear alpha-olefins production
facility in Pasadena, Texas, the primary source of supply of this feedstock to the oxo-alcohols
production unit at our plasticizers facility. After pursuing various alternative uses for our
oxo-alcohols unit, we were unable to secure an alternative use for this facility. As a result, we
permanently shut down our oxo-alcohols production unit on July 31, 2006. Due to the closure of our
oxo-alcohols unit and our conversion to the production of branched plasticizers, the phthalate
esters production unit at our plasticizers facility now uses oxo-alcohols supplied by BASF that
have a different chemical composition. In December 2007, BASF caused the shutdown of our phthalic
anhydride, or PA, unit by nominating zero pounds of PA in response to deteriorating market
conditions which are not expected to improve in the foreseeable future. We expect future
non-discounted cash flows from BASF, derived over the term of the PA contract, to be greater than
the net book value of the long-lived assets associated with the PA unit, which have a value of $7.3
million as of December 31, 2007. This shutdown will not have a material adverse affect on our
financial conditions or results of operations.
Styrene. The North American styrene industry is currently in a protracted down cycle,
primarily as a result of over-supply. This extended down cycle resulted from two major
developments. Initially export demand, which historically has represented over 20% of North
American production capacity, has significantly diminished. In recent months, U.S. styrene
producers have seen an increase in styrene exports, largely due to delays in the start up of
announced new capacity in the Middle East. However, this increase is expected to reverse itself
after the styrene plant being constructed in Al Jubail, Saudi Arabia is completed, which is
currently expected to occur later in 2008. Regional cost pressures, in addition to new production
capacity being added in Asia and the Middle East, have made it difficult for North American
producers to compete in these export markets on a continuous basis. In addition, a significant
amount of styrene capacity has been added globally over the past five to ten years by producers of
propylene oxide using so-called PO-SM technology, which produces styrene as a co-product.
Propylene oxide is a key intermediate in the production of polyurethane, and polyurethane demand
growth has been significantly greater than demand growth for styrene, exacerbating the over-supply
of styrene. During periods of over-supply, production rates for styrene producers decrease
significantly. When production rates are low, unit production costs increase due to the allocation
of fixed costs over a lower production volume and a reduction in the efficiency of the
manufacturing unit, both in energy usage and in the conversion rates for raw materials.
Compounding these cost impacts, prices for the principal styrene raw materials, benzene and
ethylene, are currently near historical highs, putting pressure on margins on styrene sales even
though styrene contract prices are at near historic highs.
Over the last five years, China has been the driver for growth in styrene demand, representing
approximately 75% of the worlds styrene demand growth in that period. Historically, we positioned
ourselves to take advantage of peaks in the Asian styrene markets, with a large portion of our
styrene capacity not being committed under long-term arrangements. However, over the last several
years, relatively high benzene and domestic natural gas prices have significantly limited our
ability to sell styrene into the Asian markets, and high styrene prices have reduced styrene global
demand growth rates. In addition, several of our competitors announced their intention to build
new styrene production units outside the United States, further complicating our ability to sell
styrene into the Asian markets. In 2006, our competitors added 2.6 billion pounds of new styrene
capacity in Asia and an additional 1.6 billion pounds in 2007. The remaining announced
construction projects are scheduled to start up in 2008 and beyond. If and when these new units
are completed, we anticipate more difficult market conditions, especially in the export markets,
until the additional supply is absorbed by growth in styrene demand or significant capacity
rationalization occurs.
Chemical Market Associates, Inc., or CMAI, currently is projecting no additional capacity
increases in North America through 2010, with operating rates reaching a trough of 75% in 2007, and
less than 80% operating rates projected through 2010, without any further industry restructuring.
Although we believe an improved North American industry outlook is possible, this largely depends
on a significant industry restructuring. Previously, styrene and polystyrene industry
participants, including The DOW Chemical Company and NOVA Chemicals, have announced a desire to
seek transactions which would restructure the North American styrene and polystyrene industries,
thereby improving the balance of supply and demand in North America. More recently, on October 1,
2007, NOVA Chemicals expanded its European joint venture with INEOS to include North American
styrene and solid polystyrene assets, and
26
The DOW Chemical Company announced on April 10, 2007, that it had signed a non-binding
memorandum of understanding with Chevron Phillips Chemical Co. to form a joint venture involving
selected styrene and polystyrene assets of the two companies in North America and South America.
Recent Developments
On September 17, 2007, we entered into a long-term exclusive styrene supply agreement and a
related railcar purchase and sale agreement with NOVA. Under the supply agreement, NOVA had the
exclusive right to purchase 100% of our styrene production (subject to existing contractual
commitments), the amount of styrene supplied in any particular period being at NOVAs option, based
on a full-cost formula. In November 2007, the styrene supply agreement with NOVA, which was
subsequently assigned by NOVA to INEOS NOVA, obtained clearance under the Hart-Scott-Rodino Act.
This clearance caused the supply agreement to become effective and triggered a $60 million payment
obligation to us, which was paid by INEOS NOVA in November 2007. In addition, in accordance with
the terms of the supply agreement, INEOS NOVA assumed substantially all of our contractual
obligations for future styrene deliveries. Once the supply agreement became effective, INEOS NOVA
nominated zero pounds of styrene under the supply agreement for the balance of 2007, and in
response we exercised our right to terminate the supply agreement and permanently shut down our
styrene plant. Under the supply agreement, we are responsible for the closure costs of our styrene
facility and are also subject to a long-term commitment to not reenter the styrene business for a
period of time. The closure costs of the styrene facility are expected to be between $10 million
and $15 million. These expected costs include $4 million to $5 million in severance payments for
workforce reductions and $6 million to $10 million in inventory disposal costs for inventory
produced subsequent to September 30, 2007. Severance costs have not been accrued in the
consolidated balance sheets as we have not met the requirement to accrue a liability under
Statement of Financial Accounting Standards, or SFAS, No. 146, Accounting for Costs Associated
with Exit or Disposal Activities (as amended); in addition, we are currently evaluating business
alternatives at our Texas City facility, and if successful, some portion of the severance costs may
not occur. The inventory disposal costs are not accrued in the consolidated balance sheet as we
are not legally obligated to incur them, and therefore, these expected costs do not represent asset
retirement obligations under SFAS No. 143, Accounting for Asset Retirement Obligations.
Approximately $1 million of these costs were expensed during the fourth quarter of 2007, with the
balance expected to be expensed during 2008. The cash flow impact of these costs will be offset by
approximately $90 million expected from the monetization of styrene-related working capital by the
end of the first quarter of 2008. We recorded an impairment charge of $4 million (before taxes)
during the fourth quarter of 2007 related to incomplete capital projects associated with our
styrene operations.
Unless certain strategic initiatives being pursued are implemented, we anticipate reducing our
workforce over the next nine months in connection with our exit from the styrene business. This
reduction of workforce would result in severance costs of between $4 million and $5 million. In an
effort to mitigate these disruptions, reduce costs and add value to our Texas City site, we are
actively engaged in third-party discussions regarding strategic initiatives that would require the
services of many of our dedicated styrenics employees. If one or more of these strategic
initiatives are consummated over the next few months, the reduction to our workforce, the amount of
severance payments and the other styrene business closure costs could be reduced.
Discontinued Operations
On September 16, 2005, we announced that we were exiting the acrylonitrile business and
related derivative operations. Our decision was based on a history of operating losses incurred by
our acrylonitrile and derivatives businesses, and was made after a full review and analysis of our
strategic alternatives. Our acrylonitrile and derivatives businesses had sustained losses in recent
years and had been shut down since February of 2005. In accordance with SFAS No. 144, Accounting
for the Impairment or Disposal of Long-Lived Assets, or SFAS No. 144, we have reported the
operating results of these businesses as discontinued operations in our consolidated financial
statements.
We operated our styrene manufacturing unit through early December, as we completed our
production of inventory and exhausted our raw materials and purchase requirements. In 2008,
significant effort was put forth for a number of activities including; selling styrene and
co-products from our inventory, shipping product to customers, billing and collecting for sales
activity and decommissioning and decontamination of the styrene production facility and related
tanks and storage areas. Our styrene-related personnel continue to work in and support the styrene
business by performing activities necessary to sell the remaining products (including marketing,
fulfillment of sales orders and delivery of product) and to permanently shut down and decommission
the unit. We have not developed plans for a reduction in workforce at this time as we hope to
transition these employees to new business ventures after their work in styrene is complete. Our
last sale of styrene was made in January 2008 and sales of by-products have continued through
27
the first quarter of 2008. Additionally, we expect significant cash flow from operations to
be generated from the collection of styrene-related accounts receivable during the first quarter of
2008.
Accordingly, consistent with the guidance EITF Abstracts, Topic No. D-104 Clarification of
Transition Guidance in Paragraph 51 of FASB Statement No. 144, we will report the operating
results of the styrene business as discontinued operations in our consolidated financial statements
beginning in the first quarter of 2008. The revenues for the styrene operations for the years
ended December 31, 2007, 2006 and 2005 were $681.5 million, $524.7 million and $513.8 million,
respectively.
Results of Operations
The following table sets forth revenues, gross profit (loss) and net loss from continuing
operations for 2007, 2006, and 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2007 |
|
2006 |
|
2005 |
|
|
(Dollars in Thousands) |
Revenues |
|
$ |
811,326 |
|
|
$ |
665,923 |
|
|
$ |
641,886 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) |
|
|
9,574 |
|
|
|
11,205 |
|
|
|
(11,248 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing
operations |
|
|
(16,535 |
) |
|
|
(104,662 |
) |
|
|
(18,508 |
) |
Comparison of 2007 to 2006
Revenues and loss from continuing operations
Our revenues were $811.3 million in 2007, an increase of 22% over the $665.9 million in
revenues we recorded in 2006. This increase in revenues resulted primarily from an increase in
styrene sales volumes, largely attributable to our styrene unit having been shut down in the first
quarter of 2006 to repair the damage caused by a fire that occurred in the unit in September 2005,
and increased acetic acid revenues. The increased revenues from styrene and acetic acid sales in
2007 was partially offset by a decrease in plasticizers sales in 2007 due to the shutdown of our
oxo-alcohols facility in 2006. We recorded a net loss from continuing
operations of $16.5 million
in 2007, compared to the net loss from continuing operations of $104.7 million in 2006. The
improvement in 2007 versus 2006 was due in large part to the $127.7 million impairment charge to
our styrene assets that we recorded in the fourth quarter of 2006.
Revenues
from acetic acid operations were $100.8 million in 2007, a 4%
increase from the $96.7 million in revenues we recorded from these operations in 2006. The increase in acetic acid revenues in 2007 resulted from
increased profit sharing revenue and an increase in cost reimbursements received from our customer. Gross profit from our acetic acid operations decreased $2.5 million
during 2007 compared to 2006. This decrease was due
to the impact of the blend gas dispute with BP Chemicals discussed in Part I, Item 3. Legal
Proceedings along with the absence of a one-time $2.4 million utility cost reimbursement in 2006,
partially offset by the $3.4 million favorable impact (year-over-year) of the previously discussed
conversion to higher profit sharing under the Production Agreement that occurred in August 2006.
Revenues
from plasticizers operations were $28.1 million in 2007, a 37%
decrease from $44.5 million in revenues we recorded from these
operations in 2006. This decrease in revenue in 2007 was primarily
due to the permanent shut down of our oxo-alcohols unit in the second
half of 2006. Gross profit for our plasticizers operations increased $1.7 million in 2007 primarily due to an
increase in cost reimbursements received from our customer, partially offset by decreased revenue.
Revenues from our styrene operations were $681.5 million in 2007, a 30% increase over the
$524.7 million in revenues we recorded from the operations in 2006. Direct sales prices for
styrene increased 6% from those realized during 2006. Spot prices for styrene, a component of our
direct sales prices, ranged from $0.53 to $0.60 per pound during 2007 compared to $0.45 to $0.60
per pound during 2006. This increase in revenues resulted primarily from an increase in our
styrene sales volumes, largely attributable to our styrene unit having been shut down in the first
quarter of 2006 to repair damage caused by a fire that occurred in the unit in September 2005. As
our styrene production facility was already shut down in the first quarter of 2006 to repair the
damage caused by the September 2005 fire, we
28
decided to perform our normal recurring styrene turnaround earlier than planned. As we
expense the costs of turnarounds as they are incurred, we recorded approximately $9 million of
expenses associated with this turnaround of our styrene unit during the first quarter of 2006.
During 2007, prices for benzene and ethylene, the two primary raw materials required for styrene
production, increased 8% and 26%, respectively, from the prices we paid for these products in 2006.
Average costs for natural gas, another major component in the cost of manufacturing styrene,
increased 9% during 2007 compared to average natural gas costs during 2006. Margins on our styrene
sales in 2007 decreased $2.8 million from those realized in 2006, primarily due to increased raw
material prices in 2007 combined with our write-down of inventory in December 2007 due to the
anticipated shutdown of the styrene unit, offset by the reduced depreciation during 2007 of approximately
$12 million resulting from the impairment discussed below. During the fourth quarter of 2006, we performed an asset
impairment analysis on our styrene production unit. This analysis was performed due to recent
industry forecasts, forecasted negative cash flow generated by our styrene business over the next
few years and the uncertainty surrounding the ability of the North American styrene industry to
successfully restructure. Our management determined that a triggering event, as defined in SFAS
No. 144, had occurred and an asset impairment analysis was performed. We analyzed the undiscounted
cash flow stream from our styrene business over the next seven years, which represented the
remaining book life of our styrene assets, and compared it to the $127.7 million net book carrying
value of our styrene unit and related assets. This analysis showed that the undiscounted projected
cash flow stream from our styrene business was less than the net book carrying value of our styrene
unit and related assets. As a result, we performed a discounted cash flow analysis and
subsequently concluded that our styrene unit and related assets were impaired and should be written
down to zero. This write-down caused us to record an impairment of $127.7 million in December
2006.
Selling, general & administrative expenses
Our selling, general and administrative expenses were $11.8 million in 2007, compared to $8.3
million in 2006. This increase in 2007 was largely due to the incurrence of over $1 million for
professional fees in connection with our pursuit of potential new business opportunities and
severance expense of $0.6 million.
Impairment of long-lived assets
In
2007, we recorded $4.3 million for the impairment of long-lived assets related to the shut
down of our styrene unit. During the fourth quarter of 2006, we performed an asset impairment
analysis on our styrene production unit and subsequently concluded that our styrene unit and
related assets were impaired, which resulted in an impairment of $127.7 million in December 2006.
Other expense (income)
Other income was $0.2 million in 2007, compared to $15.7 million for 2006. The other income
recorded in 2007 was $1.1 million for amortization of deferred income relating to the $60 million
paid to us by NOVA under the styrene supply agreement and related rail car purchase and sale
agreement discussed above offset by other expense of $0.8 million for the write-down of our
cost-method investment in an e-commerce commodity trading business to its fair value of less than
$0.2 million after receiving notice of a distribution pursuant to the pending sale of the business.
The other income recorded in 2006 primarily consisted of the settlement of claims and payments
received under our property damage and business interruption insurance policies related to the fire
that occurred in our styrene unit in September 2005.
Interest and debt related expenses, net of interest income
Our interest expense was $15.7 million in 2007 and $10.1 million in 2006. The increase in
2007 was associated with higher debt levels after our debt refinancing that occurred in the first
quarter of 2007, partially offset by a $1.0 million increase in interest income received as a
result of higher average cash balances.
Provision (benefit) for income taxes
During
2007, our effective tax rate was negative 23% compared to 12% in 2006. Income tax
benefit of $5.5 million in 2007 represents a $5.9 million
tax benefit offset by $0.4 million of federal alternative minimum tax and less than $0.1
million of state income taxes. The 2007 effective rate of negative 23%
resulted in a decrease in the valuation allowance for other
comprehensive income adjustments related to amendments to our benefit
plans and a
full valuation allowance recorded against our 2007 net loss. In 2006, the effective rate was impacted by a
$28 million increase in our valuation allowance as a result of our analysis of the recoverability
of our deferred tax assets at December 31, 2006. Deferred tax assets are regularly assessed for
recoverability based on both historical and anticipated earnings levels, and a valuation allowance
is recorded when it is more likely than not that these amounts will not be recovered. As a result
of our analysis, we concluded that a valuation allowance was needed against our deferred tax
assets. As of December 31, 2007, our valuation allowance was
29
$36.2 million,
an increase of $6.6 million
from December 31, 2006, which resulted in an overall net
deferred tax asset/liability balance of zero as of December 31, 2007.
Comparison of 2006 to 2005
Revenues and loss from continuing operations
Our revenues were $665.9 million in 2006, an increase of 4% over the $641.9 million in
revenues we recorded in 2005. This increase in revenues resulted primarily from an increase in
acetic acid and styrene sales prices. Gross profit increased to $11.2 million during 2006 from a
gross loss of $11.2 million in 2005. We recorded a net loss from continuing operations of $104.7
million in 2006, compared to the net loss of $18.5 million we recorded in 2005. This increase in
net loss was primarily due to the $127.7 million impairment charge to our styrene assets that we
recorded in 2006.
Revenues
from acetic acid operations were $96.7 million in 2006, a 12%
increase over the $86.1 million in revenues we recorded from these operations in 2005. This
increase in revenues was primarily due to increases in sales prices. Gross profit from our acetic
acid operations increased $5.0 million during 2006 compared to 2005. The increase in gross profit
was due to increased sales volumes and sales margins during 2006, a one-time utility cost reimbursement
of $2.4 million; along with the
$1.3 million favorable impact of the previously discussed conversion to higher profit sharing under
the Production Agreement that occurred in August 2006, partially offset by the impact of the blend
gas dispute with BP Chemicals discussed in Part I, Item 3. Legal Proceedings.
Revenues
from plasticizers operations were $44.5 million in 2006, a 6%
increase over the $42.0 million in revenues we recorded from these
operations in 2005. This increase was primarily
due to increases in cost reimbursements received from our customer. Gross profit for
our plasticizers business was essentially unchanged between these two periods.
Revenues from our styrene operations were $524.7 million in 2006, an increase of 2% over the
$513.8 million in revenues we recorded in 2005. Direct sales prices for styrene increased 10% from
those realized during 2005. Spot prices for styrene, a component of our direct sales prices,
ranged from $0.45 to $0.60 per pound during 2006, compared to $0.44 to $0.62 per pound during 2005.
Our total sales volumes for styrene in 2006 were 7% lower than in 2005. Gross loss from our
styrene operations improved $14.8 million during 2006 compared to 2005. This improvement was
primarily due to the increase in revenues discussed above partially offset by increases in raw
material costs and the impact of Hurricane Rita and the resulting fire in our styrene facility in
2005. During 2006, prices for benzene, one of the primary raw materials required for styrene
production, increased 10% over the prices we paid for benzene in 2005, and prices for ethylene, the
other primary raw material required for styrene production, increased 2% over the prices we paid
for ethylene in 2005. Average costs for natural gas, another major component in the cost of
manufacturing styrene, decreased 13% during 2006 compared to average natural gas costs during 2005.
Margins on our styrene sales in 2006 increased from those realized in 2005, primarily due to
slightly improved market conditions. Due to decreasing benzene and styrene prices from December
2005 to January 2006, a lower-of-cost-or-market adjustment was recorded totaling $2.7 million as of
December 31, 2005. No such adjustment was necessary as of December 31, 2006. During the fourth
quarter of 2006, we performed an asset impairment analysis on our styrene production unit. This
analysis was performed due to recent industry forecasts, forecasted negative cash flow generated by
our styrene business over the next few years and the uncertainty surrounding the ability of the
North American styrene industry to successfully restructure. This analysis led us to conclude that
our styrene assets should be written down to zero. This write-down caused us to record an
impairment of $127.7 million in December 2006.
Other expense (income)
We recorded other income of $15.7 million in 2006, which primarily consisted of the
recognition of final settlement of our claims under our property damage and business interruption
insurance policies related to the September 2005 fire that occurred in our styrene unit.
Provision (benefit) for income taxes
During 2006, our effective tax rate was 12% compared to 37% in 2005. This change in the
effective rate was the result of a $28 million increase in the valuation allowance during 2006.
Loss from discontinued operations, net of tax
We recorded a net loss from discontinued operations of $1.0 million in 2006 compared to a loss
of $11.1 million in 2005. The $1.0 million loss in 2006 represents closure costs related to our
acrylonitrile business, partially offset by asset sales related to that business. The loss of
$11.1 million in 2005 included costs of $9.0 million related to our exit from the acrylonitrile and
related derivatives businesses.
30
Liquidity and Capital Resources
On March 1, 2007, we commenced an offer, or our tender offer, to repurchase all $100.6 million
of our outstanding 10% Senior Secured Notes due 2007, or our Old Secured Notes. Concurrently with
our tender offer, we solicited consents from the holders of our Old Secured Notes to, among other
things, eliminate certain covenants contained in the indenture governing our Old Secured Notes and
related security documents. On March 15, 2007, after receiving enough consents from the holders of
our Old Secured Notes, we and Sterling Chemicals Energy, Inc., or Sterling Energy, one of our
wholly-owned subsidiaries, and the trustee entered into a supplemental indenture amending the
indenture and the related security documents to eliminate most of the restrictive covenants
contained therein, as well as certain events of default and repurchase rights. These amendments
became effective when we accepted for purchase the Old Secured Notes held by the consenting holders
pursuant to our tender offer and paid those holders an aggregate of $0.1 million in consent fees.
Our tender offer expired at 12:00 midnight, New York City time, on March 28, 2007. We accepted for
repurchase $58 million in aggregate principal amount of Old Secured Notes which were validly
tendered prior to the expiration of our tender offer, and we repurchased those Old Secured Notes
and paid the accrued interest thereon together with the consent fee, on March 30, 2007. On March
27, 2007, we issued a notice of redemption for all of our Old Secured Notes that were not tendered
pursuant to our tender offer and, on April 27, 2007, we purchased those remaining Old Secured Notes
for an aggregate amount equal to $44 million, which included $1.5 million in accrued interest.
On March 26, 2007, we entered into a purchase agreement, or the Purchase Agreement, with
respect to the sale of $150 million aggregate principal amount of unregistered 101/4% Senior Secured
Notes due 2015, or our Secured Notes, to Jefferies & Company, Inc. and CIBC World Markets Corp., as
initial purchasers. Sterling Energy was also a party to the Purchase Agreement as a guarantor. On
March 29, 2007, we completed a private offering of the unregistered Secured Notes pursuant to the
Purchase Agreement. In connection with that offering, we entered into an indenture, dated March
29, 2007, among us, Sterling Energy, as guarantor, and U.S. Bank National Association, as trustee
and collateral agent. On August 30, 2007, we made an initial filing of an exchange offer
registration statement to exchange our unregistered Secured Notes for a new issue of substantially
identical debt securities registered under the Securities Act. Pursuant to a registration rights
agreement among us, Sterling Energy and the initial purchasers, we agreed to use commercially
reasonable efforts to cause the registration statement to become effective by December 24, 2007,
and complete the exchange offer within 50 days of the effective date of the registration statement.
However, as the registration statement was not declared effective by December 24, 2007, the
interest rate on our Secured Notes increased by 0.25% per annum on December 25, 2007 and on March
24, 2008, and unless and until the registration statement is declared effective, will increase by an
additional 0.25% per annum at the beginning of each subsequent 90-day period if such
failure continues, subject to a maximum increase of 1.0% per annum. As such, penalty interest is
expected to be between $0.1 million and $0.2 million depending upon the effectiveness date of the
registration statement, of which $0.1 million was accrued as of December 31, 2007. All of this
additional interest will cease to accrue when the registration statement is declared effective.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default, other than an event of default triggered upon certain
bankruptcy events, occurs and is continuing, the trustee under our indenture or the holders of at
least 25% in principal amount of the outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes, subject to the terms of an
intercreditor agreement dated March 29, 2007, among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc. Our indenture does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are in compliance with all of the covenants contained
in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year, with
our first interest payment having been made on October 1, 2007. Additional interest of 0.25% per
annum is currently accruing on our outstanding Secured Notes as a result of our failure to have the
registration statement declared effective by December 24, 2007, as discussed above. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis
by all of our and Sterling Energys fixed assets and certain related assets, including, without
limitation, all property, plant and equipment, and (ii) on a second priority basis by all of our
and Sterling Energys other assets, including, without limitation, accounts receivable, inventory,
capital stock of our domestic restricted subsidiaries (including Sterling Energy), intellectual
property, deposit accounts and investment property.
31
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Our revolving credit facility had an initial term ending on September 19,
2007. Under our revolving credit facility, we and Sterling Energy
are co-borrowers and are jointly and severally liable for any indebtedness thereunder. Our
revolving credit facility is secured by first priority liens on all of our accounts receivable,
inventory and other specified assets, as well as all of the issued and outstanding capital stock of
Sterling Energy. On March 29, 2007, we amended and restated our revolving credit facility to,
among other things, extend the term of our revolving credit facility until March 29, 2012, reduce
the maximum commitment thereunder to $50 million, make certain changes to the calculation of the
borrowing base and lower the interest rates and fees charged thereunder. Borrowings under our
revolving credit facility now bear interest, at our option, at an annual rate of either a base rate
plus 0.0% to 0.50% or the LIBOR rate plus 1.50% to 2.25%, depending on our borrowing availability
at the time. We are also required to pay an aggregate commitment fee of 0.375% per year (payable
monthly) on any unused portion. Available credit under our revolving credit facility is subject to
a monthly borrowing base of 85% of eligible accounts receivable plus 65% of eligible inventory. As
of December 31, 2007, our borrowing base exceeded the maximum commitment under our revolving credit
facility, making the total credit available under our revolving credit facility $50 million.
However, the monetization of accounts receivable and inventory associated with our exit from the
styrene business is expected to significantly decrease the borrowing base under our revolving
credit facility with the total credit available expected to be between $10 million and $20 million
(after giving effect to our outstanding letters of credit) after the collection of outstanding
styrene receivables. As of December 31, 2007, there were no loans outstanding under our revolving
credit facility, and we had $12 million in letters of credit outstanding, resulting in borrowing
availability of $38 million. Pursuant to Emerging Issues Task Force Issue No. 95-22, Balance
Sheet Classification of Borrowings under Revolving Credit Agreements That Include both a Subjective
Acceleration Clause and a Lock-Box Arrangement, any balances outstanding under our revolving
credit facility are classified as a current portion of long-term debt.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder. Our revolving credit facility does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are in compliance with all of the covenants contained
in our revolving credit facility.
Our liquidity (i.e., cash and cash equivalents plus total credit available under our revolving
credit facility) was $138 million at December 31, 2007, an increase of $47 million compared to our
liquidity at December 31, 2006. This increase was primarily due to the $60 million INEOS NOVA
payment. We believe that our cash on hand, credit available under our revolving credit facility
and the increase in liquidity resulting from the continued working capital reduction due to the
shutdown of our styrene plant, will be sufficient to meet our short-term and long-term liquidity
needs for the reasonably foreseeable future. We continue to pursue our strategic growth
initiatives and are currently exploring opportunities which may require additional capital
requirements beyond our contribution of certain of our assets and management expertise and are
currently evaluating these projects and their required capital investment. We believe the short
payments on the blend gas credit dispute with BP Chemicals which is approximately $0.3 million per
month and $5.6 million in the aggregate as of December 31, 2007, have not had nor will have a
significant impact on our liquidity.
Working Capital
Our working capital, excluding assets and liabilities from discontinued operations, was $166.5
million as of December 31, 2007, an increase of $69.7 million from December 31, 2006. This
increase in working capital resulted primarily from the $60 million payment received from INEOS
NOVA, an increase in accounts receivable and a decrease in current liabilities, partially offset by
a decrease in inventories.
Cash Flow
Net cash provided by our operations was $44.3 million in 2007, compared to the net cash used
in our operations of $14.2 million in 2006. This improvement in net cash flow in 2007 was
primarily driven by the cash payment received from INEOS NOVA discussed above and a portion of the
monetization of the styrene-related working capital as we shut down the styrene unit during the
fourth quarter of 2007.
Net cash flow used in our investing activities was $6.2 million and $7.3 million in 2007 and
2006, respectively. In 2007, the $6.2 million was primarily for capital expenditures, whereas 2006
included insurance proceeds of $2.0 million
32
and proceeds from the sale of fixed assets of $3.0
million, which partially offset the $11.5 million of capital expenditures.
Net cash provided by financing activities was $41.4 million in 2007 compared to zero in 2006,
and was due to our debt refinancing discussed above.
Net cash used in our operations was $14.2 million in 2006, compared to net cash provided by
our operations of $68 million in 2005. This reduction in net cash flow provided by our operations
in 2006 was primarily driven by an increase in accounts receivable and inventories due to an
increase in styrene production and sales volumes. As of December 31, 2005, styrene production and
sales volumes were negatively affected by a fire in our styrene unit which resulted in partial
closure of our styrene unit while repairs were being conducted.
Net cash flow used in our investing activities was $7 million in 2006 and $10 million in 2005.
Cash flows from investing activities in 2006 included insurance proceeds of $2 million and
proceeds from the sale of fixed assets of $3 million.
There were no net repayments under our revolving credit facility during 2006 compared to $18
million of net repayments in 2005.
Capital Expenditures
Our capital expenditures were $6.4 million in 2007, $11.5 million in 2006 and $9.5 million in
2005. Capital expenditures are expected to be approximately $7 million in 2008. These capital
expenditures will be primarily for routine safety, environmental and replacement capital.
Our capital expenditures for environmentally related prevention, containment and process
improvements were $0.5 million in 2007 and $2 million in both 2006 and 2005. We anticipate
spending approximately $4 million on these types of expenditures during 2008.
Contractual Cash Obligations
The following table summarizes our significant contractual obligations at December 31, 2007,
and the effect such obligations are expected to have on our liquidity and cash flows in future
periods:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less than 1 |
|
|
|
|
|
|
|
|
|
More than |
|
|
|
|
year(1) |
|
1-3 years |
|
4-5 years |
|
5 years |
|
Total |
|
|
(Dollars in Thousands) |
Secured Notes |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
150,000 |
|
|
$ |
150,000 |
|
Interest payments on debt(2) |
|
|
15,690 |
|
|
|
46,638 |
|
|
|
31,092 |
|
|
|
23,319 |
|
|
|
116,739 |
|
Operating leases |
|
|
293 |
|
|
|
879 |
|
|
|
513 |
|
|
|
|
|
|
|
1,685 |
|
Purchase obligations(3) |
|
|
35,000 |
|
|
|
70,000 |
|
|
|
64,000 |
|
|
|
117,000 |
|
|
|
286,000 |
|
Pension and other postretirement
benefits |
|
|
4,458 |
|
|
|
2,346 |
|
|
|
2,279 |
|
|
|
4,959 |
|
|
|
14,042 |
|
Contractual obligations of
discontinued operations |
|
|
325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
325 |
|
|
|
|
Total(4)(5) |
|
$ |
55,766 |
|
|
$ |
119,863 |
|
|
$ |
97,884 |
|
|
$ |
295,278 |
|
|
$ |
568,791 |
|
|
|
|
|
|
|
(1) |
|
Payment obligations under our revolving credit facility are not presented because
there were no outstanding borrowings as of December 31, 2007, and interest payments fluctuate
depending on the interest rate and outstanding balance under our revolving credit facility at
any point in time. |
|
(2) |
|
On December 24, 2007, the interest rate on our Secured Notes increased by 0.25% per
annum because our registration statement to exchange our unregistered Secured Notes for
registered secured notes having the same terms and conditions had not been declared effective
by the SEC, and will increase by an additional 0.25% per annum on March 22, 2008 and at the
beginning of each subsequent 90-day period if such failure continues, subject to a maximum
increase of 1.0% per annum. As such, penalty interest is expected to be between $0.1 million
and $0.2 million depending upon the effectiveness date of the registration statement, of which
$0.1 million was accrued as of December 31, 2007. |
33
|
|
|
(3) |
|
For the purposes of this table, we have considered contractual obligations for the
purchase of goods or services as agreements involving more than $1 million that are
enforceable and legally binding and that specify all significant terms, including: fixed or
minimum quantities to be purchased, fixed, minimum or variable price provisions and the
approximate timing of the transaction. Most of the purchase obligations identified include
variable pricing provisions. We have estimated the future prices of these items, utilizing
forward curves where available. The pricing estimated for use in this table is subject to
market risk. |
|
(4) |
|
Our Series A Preferred Stock is excluded from our contractual cash obligations as it
is not currently redeemable or probable of redemption. If the Series A Preferred Stock had
been redeemable as of December 31, 2007, the redemption amount would have been approximately
$83.9 million. The liquidation value of our Series A Preferred Stock as of December 31, 2007
is $66.1 million. |
|
(5) |
|
Unrecognized tax benefits are not included in the table due
to the high degree of uncertainty associated with the realization of
our net operating loss carryforward. |
Critical Accounting Policies, Use of Estimates and Assumptions
A summary of our significant accounting policies is included in Note 1 of the Notes to
Consolidated Financial Statements included in Item 8, Part II of this Form 10-K. We believe that
the consistent application of these policies enables us to provide readers of our financial
statements with useful and reliable information about our operating results and financial
condition. The following accounting policies are the ones we believe are the most important to the
portrayal of our financial condition and results and require our most difficult, subjective or
complex judgments.
Revenue Recognition
We generate revenues through a profit sharing arrangement with respect to our acetic acid
operations and these revenues are estimated and accrued monthly. We generate revenues from our
plasticizers operations through a tolling agreement. Deferred credits are amortized over the life
of the contracts which gave rise to them. As of December 31, 2007 and 2006, we had a balance in
deferred income of approximately $70 million and $10 million, respectively. For 2007, the $70
million balance primarily consisted of approximately $59 million of deferred income pertaining to the NOVA
supply agreement discussed above that is being amortized using the straight-line method
over the contractual non-compete period of five years and is reflected in other income, and $6
million which represents certain payments received for our oxo-alcohol operations, which were part
of our plasticizers business, that are being amortized on a straight-line method over the remaining
life of the contract of six years. As of December 31, 2006, the $10 million balance in deferred
income primarily consisted of $7 million pertaining to the oxo-alcohols payments referred to
above. Styrene revenue was recognized from sales in the open market, raw materials conversion
agreements and long-term supply contracts at the time the products were shipped and title passed,
the price was fixed and determinable and collectibility was reasonably assured. Styrene revenue
(and corresponding cost of sales) from raw materials conversion agreements were recognized on a
gross basis and does not include raw material components supplied by our customers.
Inventories
Inventories are carried at the lower-of-cost-or-market value. Cost is primarily determined on
a first-in, first-out basis, except for stores and supplies, which are valued at average cost. The
comparison of cost to market value involves estimation of the market value of our products. For
the years ended December 31, 2007, 2006 and 2005, this comparison led to a lower-of-cost-or-market
adjustment of $1.4 million, zero and $2.7 million, respectively. The adjustments in 2007 and 2005
were due to decreasing benzene and styrene prices from December to January during each period.
Prior to exiting the styrene business, we entered into agreements with other companies to exchange
chemical inventories in order to minimize working capital requirements and to facilitate
distribution logistics. Balances related to quantities due to or payable by us in connection with
these exchange agreements are included in inventory. However, we do not expect to have any
significant exchange balances or activity subsequent to 2007.
Preferred stock dividends
We record preferred stock dividends on our Series A Convertible Preferred Stock, or our Series
A Preferred Stock, in our consolidated statements of operations based on the estimated fair value
of dividends at each dividend accrual date. Our Series A Preferred Stock has a dividend rate of 4%
per quarter of the liquidation value of the outstanding shares of our Series A Preferred Stock, and
is payable in arrears in additional shares of our Series A Preferred Stock on the first business
day of each calendar quarter. The liquidation value of each share of our Series A Preferred Stock
is $13,793.11 per share, and each share of Series A Preferred Stock is convertible into shares of
our common stock (on a one to 1,000 share basis, subject to adjustment). The carrying value of our
redeemable preferred stock in our consolidated balance sheets represents the cumulative balance of
the initial fair value at original issuance in 2002 plus the fair
value of each of the quarterly dividends paid since issuance.
34
The fair value of our preferred stock
dividends is determined each quarter using valuation techniques that
include a component representing the intrinsic value of the dividends
(which represents the greater of the liquidation value of the
preferred shares being issued or the fair value of the common stock
into which the shares could be converted) and an option component
(which is determined using a Black-Scholes Option Pricing Model).
These dividends are recorded in our consolidated statements of operations, with an offset to
redeemable preferred stock in our consolidated balance sheets. As we are in an accumulated deficit
position, these dividends are treated as a reduction to additional
paid-in capital. Assumptions utilized in the Black-Scholes model
include:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
2006 |
|
2005 |
|
|
|
Risk-free interest rate |
|
|
3.5 |
% |
|
|
4.7 |
% |
|
|
4.4 |
% |
Volatility |
|
|
55.5 |
% |
|
|
46.2 |
% |
|
|
50.3 |
% |
Dividend yield |
|
|
|
|
|
|
|
|
|
|
|
|
Expected term |
|
|
5.0 |
|
|
|
5.0 |
|
|
|
5.0 |
|
Long-Lived Assets
We assess our long-lived assets for impairment whenever facts and circumstances indicate that
the carrying amount may not be fully recoverable. To analyze recoverability, we project
undiscounted net future cash flows over the remaining life of the assets. If the projected cash
flows from the assets are less than the carrying amount, an impairment would be recognized. Any
impairment loss would be measured based upon the difference between the carrying amount and the
fair value of the relevant assets. For these impairment analyses, impairment is determined by
comparing the estimated fair value of these assets, utilizing the present value of expected net
cash flows, to the carrying value of these assets. In determining the present value of expected
net cash flows, we estimate future net cash flows from these assets and the timing of those cash
flows and then apply a discount rate to reflect the time value of money and the inherent
uncertainty of those future cash flows. The discount rate we use is based on our estimated cost of
capital. The assumptions we use in estimating future cash flows are consistent with our internal
planning.
Income Taxes
Deferred income taxes are provided for revenue and expenses which are recognized in different
periods for income tax and financial statement purposes. Deferred tax assets are regularly
assessed for recoverability based on both historical and anticipated earnings levels, and a
valuation allowance is recorded when it is more likely than not that these amounts will not be
recovered. As a result of our analysis, we concluded that a valuation allowance was needed against
our deferred tax assets. As of December 31, 2007, our valuation allowance was $36.2 million, an
increase of $6.6 million from December 31, 2006, which resulted in an overall net deferred tax
asset/liability balance of zero as of December 31, 2007. In July 2006, the Financial Accounting
Standards Board, or the FASB, issued FASB Interpretation No. 48, Accounting for Uncertainty in
Income Taxesan interpretation of FASB Statement No. 109, or FIN 48, to clarify the accounting for
uncertain tax positions accounted for in accordance with FASB Statement No. 109, Accounting for
Income Taxes. This interpretation prescribes a two-step approach for recognizing and measuring
tax benefits and requires explicit disclosure of any uncertain tax position. We adopted the
provisions of FIN 48 as of January 1, 2007, which had no impact on our accumulated deficit.
Employee Benefit Plans
We sponsor domestic defined benefit pension and other postretirement plans. Major assumptions
used in the accounting for these employee benefit plans include the discount rate, expected return
on plan assets and health care cost increase projections. Assumptions are determined based on our
historical data and appropriate market indicators, and are evaluated each year as of the plans
measurement dates. A change in any of these assumptions would have an effect on net periodic
pension and postretirement benefit costs reported in our financial statements. As mentioned below,
in accordance with SFAS No. 158, Employers Accounting for Defined Benefit Pension and Other
Postretirement Plans, as of our fiscal year-ended December 31, 2006, we recognized the funded
status of our defined benefit postretirement plans in our balance sheet and provided the required
disclosures. We also measured the assets and benefit obligations of our defined benefit
postretirement plans as of December 31, 2006. The effect of the adoption of SFAS 158 was a
reduction in our liabilities of $10 million and a change in stockholders equity (deficiency in
assets), net of tax, of $7 million.
Effective July 1, 2007, we froze all accruals under our defined benefit pension plan for our
hourly employees, which resulted in a plan curtailment under SFAS No. 88 Employers Accounting for
Settlement and Curtailments of Defined Benefit Pension Plans and for Termination Benefits. As a
result, we recorded a pre-tax curtailment gain of $0.1 million in the second quarter of 2007.
During the third quarter of 2007, we approved an amendment (to be effective December 31, 2007) to
our postretirement medical plan which ended Medicare-supplemental medical and prescription drug
coverage for retirees who are Medicare eligible. This amendment affects the majority of
participants currently enrolled in the Sterling Retiree Medical Plan who are either enrolled in
Medicare due to disability or because they are 65 or over, and was communicated to the participants
during the third quarter of 2007. This plan amendment reduced our other postretirement benefit
plan liability by $13 million with a corresponding increase to accumulated other comprehensive
income.
35
Plant Turnaround Costs
As a part of normal recurring operations, each of our manufacturing units is completely shut
down from time to time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These periods are
commonly referred to as turnarounds or shutdowns. Costs of turnarounds are expensed as
incurred. As expenses for turnarounds can be significant, the impact of expensing turnaround costs
as they are incurred can be material for financial reporting periods during which the turnarounds
actually occur. Turnaround costs expensed during 2007, 2006 and 2005 were less than $0.1 million,
$10 million and $4 million, respectively.
New Accounting Standards
In September 2006, the FASB issued SFAS No. 157, Fair Value Measurements, or SFAS No. 157.
This statement establishes a framework for measuring fair value in generally accepted accounting
principles and expands disclosures about fair value measurements for financial assets and
liabilities, as well as for any other assets and liabilities that are carried at fair value on a
recurring basis in financial statements. SFAS No. 157 is effective for financial statements issued
for fiscal years beginning after November 15, 2007, and interim periods within those fiscal years.
There is a one year deferral for the implementation of SFAS No. 157 for other non-financial assets
and liabilities. We will adopt SFAS No. 157 beginning January 1, 2008. We are currently
evaluating the impact on our consolidated financial statements.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities, or SFAS No. 159. SFAS No. 159, which amends SFAS No. 115, Accounting
for Certain Investments in Debt and Equity Securities, allows certain financial assets and
liabilities to be recognized, at our election, at fair market value, with any gains or losses for
the period recorded in the statement of operations. SFAS No. 159 is effective for fiscal years
beginning after November 15, 2007, and we do not believe it will have a material impact on our
financial statements.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations, or
SFAS 141R. SFAS 141R broadens the guidance of SFAS 141, extending its applicability to all
transactions and other events in which one entity obtains control over one or more other
businesses. It broadens the fair value measurement and recognition of assets acquired, liabilities
assumed, and interests transferred as a result of business combinations. SFAS 141R expands on
required disclosures to improve the statement users abilities to evaluate the nature and financial
effects of business combinations. SFAS 141R is effective for fiscal years beginning after December
15, 2008. We do not expect the adoption of SFAS 141R to have a material impact on our financial
statements.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements; an amendment of ARB No. 51, or SFAS No. 160. This statement establishes the
accounting and reporting standards for a noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary. This statement clarifies that a noncontrolling interest in a
subsidiary is an ownership interest in the consolidated entity that should be reported as equity in
the consolidated financial statements. SFAS No. 160 requires retroactive adoption of the
presentation and disclosure requirements for existing minority interests and applies prospectively
to business combinations for fiscal years beginning after December 15, 2008 and will not have a
material impact on our financial statements.
In March 2008, the FASB issued SFAS No. 161, Disclosures About Derivative Instruments and
Hedging Activities, or SFAS No. 161. This statement requires enhanced disclosures about an
entitys derivative and hedging activities, with the intent to provide users of financial
statements with an enhanced understanding of (a) how and why an entity uses derivative instruments,
(b) how derivative instruments and related hedged items are accounted for under SFAS No. 133,
Accounting for Derivative Instruments and Hedging Activities and its related interpretations and
(c) how derivative instruments and related hedged items affect an entitys financial position,
financial performance and cash flows. SFAS No. 161 is effective for fiscal years beginning after
November 15, 2008. We are currently evaluating the impact on our consolidated financial
statements.
36
Item 7A. Quantitative and Qualitative Disclosures about Market Risk
The table below provides information about our market sensitive financial instruments and
constitutes a forward-looking statement.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expected Maturity Dates |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair Value |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December |
|
|
2008 |
|
2009 |
|
2010 |
|
2011 |
|
2012 |
|
Thereafter |
|
Total |
|
31, 2007 |
|
|
(Dollars in Thousands) |
Liability |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Secured Notes |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
150,000 |
|
|
$ |
150,000 |
|
|
$ |
152,250 |
|
The fair value of our Secured Notes is based on broker quotes for private transactions.
37
Item 8. Financial Statements and Supplementary Data
INDEX TO FINANCIAL STATEMENTS
Sterling Chemicals, Inc.
38
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
|
|
|
|
2006 (As Restated, |
|
|
2005 (As Restated, |
|
|
|
2007 |
|
|
see Note 16) |
|
|
see Note 16) |
|
|
|
|
Revenues |
|
$ |
811,326 |
|
|
$ |
665,923 |
|
|
$ |
641,886 |
|
Cost of goods sold |
|
|
801,752 |
|
|
|
654,718 |
|
|
|
653,134 |
|
|
|
|
Gross profit (loss) |
|
|
9,574 |
|
|
|
11,205 |
|
|
|
(11,248 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative expenses |
|
|
11,843 |
|
|
|
8,347 |
|
|
|
7,811 |
|
Impairment of long-lived assets |
|
|
4,288 |
|
|
|
127,653 |
|
|
|
|
|
Other income |
|
|
(225 |
) |
|
|
(15,724 |
) |
|
|
|
|
Interest and debt related expenses (net of
interest income of $1,607, $601 and $679,
respectively) |
|
|
15,706 |
|
|
|
10,079 |
|
|
|
10,090 |
|
|
|
|
Loss from continuing operations before income tax |
|
|
(22,038 |
) |
|
|
(119,150 |
) |
|
|
(29,149 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit for income taxes |
|
|
(5,503 |
) |
|
|
(14,488 |
) |
|
|
(10,641 |
) |
|
|
|
Loss from continuing operations |
|
|
(16,535 |
) |
|
|
(104,662 |
) |
|
|
(18,508 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from discontinued operations, net of tax |
|
|
(2,393 |
) |
|
|
(997 |
) |
|
|
(11,060 |
) |
|
|
|
Net loss |
|
|
(18,928 |
) |
|
|
(105,659 |
) |
|
|
(29,568 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred stock dividends |
|
|
17,550 |
|
|
|
11,774 |
|
|
|
16,984 |
|
|
|
|
Net loss attributable to common stockholders |
|
$ |
(36,478 |
) |
|
$ |
(117,433 |
) |
|
$ |
(46,552 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss per share of common stock attributable to
common stockholders, basic and diluted: |
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(12.05 |
) |
|
$ |
(41.17 |
) |
|
$ |
(12.55 |
) |
Loss from discontinued operations |
|
|
(0.85 |
) |
|
|
(0.35 |
) |
|
|
(3.91 |
) |
|
|
|
Net loss per share, basic and diluted |
|
$ |
(12.90 |
) |
|
$ |
(41.52 |
) |
|
$ |
(16.46 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,827,795 |
|
The accompanying notes are an integral part of the consolidated financial statements.
39
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
|
|
|
|
2006 (As |
|
|
|
|
|
|
|
Restated, |
|
|
|
2007 |
|
|
see Note 16) |
|
ASSETS |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
100,183 |
|
|
$ |
20,690 |
|
Accounts receivable, net of allowance of $39 and $367, respectively |
|
|
85,152 |
|
|
|
63,289 |
|
Inventories, net |
|
|
20,753 |
|
|
|
62,078 |
|
Prepaid expenses and other current assets |
|
|
3,129 |
|
|
|
3,215 |
|
Deferred tax asset |
|
|
5,029 |
|
|
|
3,044 |
|
Assets of discontinued operations |
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
214,246 |
|
|
|
152,336 |
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
77,677 |
|
|
|
83,833 |
|
Other assets, net |
|
|
14,521 |
|
|
|
9,654 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
306,444 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS DEFICIENCY IN ASSETS |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
17,078 |
|
|
$ |
39,123 |
|
Accrued liabilities |
|
|
30,629 |
|
|
|
16,316 |
|
Liabilities of discontinued operations |
|
|
325 |
|
|
|
217 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
48,032 |
|
|
|
55,656 |
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
150,000 |
|
|
|
100,579 |
|
Deferred income tax liability |
|
|
5,029 |
|
|
|
|
|
Deferred credits and other liabilities |
|
|
77,604 |
|
|
|
55,847 |
|
Commitments and contingencies (Note 9) |
|
|
|
|
|
|
|
|
Redeemable preferred stock |
|
|
99,866 |
|
|
|
82,316 |
|
Stockholders equity: |
|
|
|
|
|
|
|
|
Common
stock, $.01 par value (shares authorized 20,000,000; shares issued
and outstanding 2,828,460) |
|
|
28 |
|
|
|
28 |
|
Additional paid-in capital |
|
|
141,174 |
|
|
|
158,691 |
|
Accumulated deficit |
|
|
(232,542 |
) |
|
|
(213,614 |
) |
Accumulated other comprehensive income |
|
|
17,253 |
|
|
|
6,320 |
|
|
|
|
|
|
|
|
Total stockholders deficiency in assets |
|
|
(74,087 |
) |
|
|
(48,575 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders deficiency in assets |
|
$ |
306,444 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
40
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF
CHANGES IN STOCKHOLDERS EQUITY (DEFICIENCY IN ASSETS)
(Amounts in Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional |
|
|
|
|
|
|
Other |
|
|
|
|
|
|
Common Stock |
|
|
Paid-In |
|
|
Accumulated |
|
|
Comprehensive |
|
|
|
|
|
|
Shares |
|
|
Amount |
|
|
Capital |
|
|
Deficit |
|
|
Income (Loss) |
|
|
Total |
|
Balance,
December 31, 2004 (As reported) |
|
|
2,825 |
|
|
$ |
28 |
|
|
$ |
199,408 |
|
|
$ |
(78,387 |
) |
|
$ |
(966 |
) |
|
$ |
120,083 |
|
Prior period adjustment (see Note 16) |
|
|
|
|
|
|
|
|
|
|
(12,270 |
) |
|
|
|
|
|
|
|
|
|
|
(12,270 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance,
January 1, 2005 (As restated,
see Note 16) |
|
|
2,825 |
|
|
$ |
28 |
|
|
$ |
187,138 |
|
|
$ |
(78,387 |
) |
|
$ |
(966 |
) |
|
$ |
107,813 |
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(29,568 |
) |
|
|
|
|
|
|
|
|
Other comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension adjustment, net of tax of $(1,846) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,373 |
) |
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(32,941 |
) |
Preferred stock dividends (as restated,
see Note 16) |
|
|
|
|
|
|
|
|
|
|
(16,984 |
) |
|
|
|
|
|
|
|
|
|
|
(16,984 |
) |
Exercised stock options |
|
|
3 |
|
|
|
|
|
|
|
157 |
|
|
|
|
|
|
|
|
|
|
|
157 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2005 (As restated,
see Note 16) |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
170,311 |
|
|
$ |
(107,955 |
) |
|
$ |
(4,339 |
) |
|
$ |
58,045 |
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(105,659 |
) |
|
|
|
|
|
|
|
|
Other comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit adjustment, net of tax of $2,249 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,903 |
|
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(101,756 |
) |
SFAS 158 adoption, net of tax of $3,719 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,756 |
|
|
|
6,756 |
|
Preferred stock dividends (as restated,
see Note 16) |
|
|
|
|
|
|
|
|
|
|
(11,774 |
) |
|
|
|
|
|
|
|
|
|
|
(11,774 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
154 |
|
|
|
|
|
|
|
|
|
|
|
154 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2006 (As restated,
see Note 16) |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
158,691 |
|
|
$ |
(213,614 |
) |
|
$ |
6,320 |
|
|
$ |
(48,575 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(18,928 |
) |
|
|
|
|
|
|
|
|
Other comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit
adjustment, net of tax of $5,887 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10,933 |
|
|
|
|
|
Comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,995 |
) |
Preferred stock dividends |
|
|
|
|
|
|
|
|
|
|
(17,550 |
) |
|
|
|
|
|
|
|
|
|
|
(17,550 |
) |
Stock-based compensation |
|
|
|
|
|
|
|
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2007 |
|
|
2,828 |
|
|
$ |
28 |
|
|
$ |
141,174 |
|
|
$ |
(232,542 |
) |
|
$ |
17,253 |
|
|
$ |
(74,087 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
41
STERLING CHEMICALS, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(18,928 |
) |
|
$ |
(105,659 |
) |
|
$ |
(29,568 |
) |
Adjustments to reconcile net loss to net cash provided by (used
in) operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Bad debt benefit |
|
|
(213 |
) |
|
|
(571 |
) |
|
|
(2,133 |
) |
Depreciation and amortization |
|
|
10,908 |
|
|
|
30,476 |
|
|
|
33,342 |
|
Interest amortization |
|
|
933 |
|
|
|
400 |
|
|
|
400 |
|
Unearned income amortization |
|
|
(1,064 |
) |
|
|
|
|
|
|
|
|
Impairment of long-lived assets |
|
|
4,288 |
|
|
|
127,653 |
|
|
|
|
|
Lower-of-cost-or-market adjustment |
|
|
1,363 |
|
|
|
|
|
|
|
2,738 |
|
Deferred tax benefit |
|
|
|
|
|
|
(8,438 |
) |
|
|
(18,905 |
) |
Gain on disposal of property, plant and equipment |
|
|
(182 |
) |
|
|
(4,917 |
) |
|
|
|
|
Other |
|
|
1,066 |
|
|
|
154 |
|
|
|
156 |
|
Change in assets/liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(21,630 |
) |
|
|
(4,514 |
) |
|
|
56,983 |
|
Inventories |
|
|
39,933 |
|
|
|
(22,608 |
) |
|
|
45,772 |
|
Prepaid expenses |
|
|
86 |
|
|
|
1,673 |
|
|
|
(690 |
) |
Other assets |
|
|
(2,160 |
) |
|
|
(2,105 |
) |
|
|
(1,003 |
) |
Accounts payable |
|
|
(21,933 |
) |
|
|
(4,140 |
) |
|
|
(23,348 |
) |
Accrued liabilities |
|
|
18,106 |
|
|
|
(10,314 |
) |
|
|
4,396 |
|
Other liabilities |
|
|
33,754 |
|
|
|
(11,298 |
) |
|
|
(33 |
) |
|
|
|
Net cash provided by (used in) operating activities |
|
|
44,327 |
|
|
|
(14,208 |
) |
|
|
68,107 |
|
|
|
|
Cash flows
used in investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures for property, plant and equipment |
|
|
(6,411 |
) |
|
|
(11,547 |
) |
|
|
(9,460 |
) |
Insurance proceeds relating to property, plant and equipment |
|
|
|
|
|
|
1,960 |
|
|
|
|
|
Cash used for dismantling |
|
|
|
|
|
|
(669 |
) |
|
|
(667 |
) |
Net proceeds from the sale of property, plant and equipment |
|
|
182 |
|
|
|
2,957 |
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(6,229 |
) |
|
|
(7,299 |
) |
|
|
(10,127 |
) |
|
|
|
Cash flows
provided by (used in) financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Repayment of Old Secured Notes |
|
|
(100,579 |
) |
|
|
|
|
|
|
|
|
Proceeds from the issuance of Secured Notes |
|
|
150,000 |
|
|
|
|
|
|
|
|
|
Debt issuance costs |
|
|
(8,026 |
) |
|
|
|
|
|
|
|
|
Net repayments under the revolving credit facility |
|
|
|
|
|
|
|
|
|
|
(17,684 |
) |
|
|
|
Net cash provided by (used in) financing activities |
|
|
41,395 |
|
|
|
|
|
|
|
(17,684 |
) |
|
|
|
Net increase (decrease) in cash and cash equivalents |
|
|
79,493 |
|
|
|
(21,507 |
) |
|
|
40,296 |
|
Cash and
cash equivalents beginning of year |
|
|
20,690 |
|
|
|
42,197 |
|
|
|
1,901 |
|
|
|
|
Cash and cash equivalents end of year |
|
$ |
100,183 |
|
|
$ |
20,690 |
|
|
$ |
42,197 |
|
|
|
|
Supplemental disclosures of cash flow information: |
|
|
|
|
|
|
|
|
|
|
|
|
Interest paid, net of interest income received |
|
$ |
11,438 |
|
|
$ |
10,508 |
|
|
$ |
10,726 |
|
Cash paid for income taxes |
|
|
299 |
|
|
|
60 |
|
|
|
59 |
|
The accompanying notes are an integral part of the consolidated financial statements.
42
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. BASIS OF PRESENTATION AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Unless otherwise indicated, references to we, us, our and ours refer collectively to
Sterling Chemicals, Inc. and its wholly-owned subsidiaries. We own or operate facilities at our
petrochemicals complex located in Texas City, Texas, approximately 45 miles south of Houston, on a
290-acre site on Galveston Bay near many other chemical manufacturing complexes and refineries.
Currently, we produce acetic acid and plasticizers and prior to the shutdown of our styrene
operations in December 2007, we also produced styrene. We own all of the real property which
comprises our Texas City facility and we own the acetic acid, styrene and plasticizers
manufacturing units located at the site. Our Texas City site offers approximately 135 acres for
future expansion by us or by other companies that could benefit from our existing infrastructure
and facilities, and includes a greenbelt around the northern edge of the plant site. We also lease
a portion of our Texas City site to Praxair Hydrogen Supply, Inc., or Praxair, who constructed a
partial oxidation unit on that land, and lease a portion of our Texas City site to S&L Cogeneration
Company, a 50/50 joint venture between us and Praxair Energy Resources, Inc., who constructed a
cogeneration facility on that land. We generally sell our petrochemicals products to customers for
use in the manufacture of other chemicals and products, which in turn are used in the production of
a wide array of consumer goods and industrial products. As of
December 31, 2007, we reported our operations in three segments:
acetic acid, plasticizers and styrene.
Principles of Consolidation
The consolidated financial statements include the accounts of our wholly-owned subsidiaries,
with all significant intercompany accounts and transactions having been eliminated. Our 50% equity
investment in a cogeneration joint venture, which is accounted for under the equity method, is not
material to our financial position or results of operations.
Cash and Cash Equivalents
We consider all investments having an initial maturity of three months or less to be cash
equivalents.
Allowance for Doubtful Accounts
Accounts receivable is presented net of allowance for doubtful accounts. We regularly review
our accounts receivable balances and, based on estimated collectibility, adjust the allowance
account accordingly. As of December 31, 2007 and 2006, the allowance for doubtful accounts was
less than $0.1 million and $0.4 million, respectively. Bad debt expense for 2007, 2006 and 2005
was a credit of $0.2 million, $0.6 million and $2 million, respectively.
Inventories
Inventories are stated at the lower-of-cost-or-market. Cost is primarily determined on a
first-in, first-out basis, except for stores and supplies, which are valued at average cost. The
comparison of cost to market value involves estimation of the market value of our products. For
the years ended December 31, 2007, 2006 and 2005, a lower-of-cost-or-market adjustment was recorded
of $1.4 million, zero and $2.7 million, respectively. The adjustments in 2007 and 2005 were due to
decreasing benzene and styrene prices from December to January during each period. Previously while
our styrene unit was running, we would enter into agreements with other companies to exchange
chemical inventories in order to minimize working capital requirements and to facilitate
distribution logistics. Balances related to quantities due to or payable by us are included in
inventory; however, we do not expect to have any significant exchange balances or activity
subsequent to 2007.
Property, Plant and Equipment
Property, plant and equipment are recorded at cost. Major renewals and improvements, which
extend the useful lives of equipment, are capitalized. For certain capital projects, our customers
reimburse us for a portion of the project cost. For such capital expenditures reimbursed by our
customers, we treat the reimbursements as a reduction of our cost basis. Disposals are removed at
carrying cost less accumulated depreciation with any resulting gain or loss reflected in
operations. Depreciation is provided using the straight-line method over estimated useful lives
ranging from five to 25 years, with the predominant life of plant and equipment being 15 years. We
capitalize interest costs, which are incurred
43
STERLING
CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
as part of the cost of constructing major facilities and equipment. The amount of interest
capitalized for 2007, 2006 and 2005 was $0.2 million, $0.8 million and $1.0 million, respectively.
Plant Turnaround Costs
As a part of normal recurring operations, each of our manufacturing units is completely shut
down from time to time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These periods are
commonly referred to as turnarounds or shutdowns. Costs of turnarounds are expensed as
incurred. As expenses for turnarounds can be significant, the impact of expensing the costs of
turnarounds can be material for financial reporting periods during which the turnarounds actually
occur. Turnaround costs expensed during 2007, 2006 and 2005 were less than $0.1 million, $10
million and $4 million, respectively.
Long-Lived Assets
We assess our long-lived assets for impairment whenever facts and circumstances indicate that
the carrying amount may not be fully recoverable. To analyze recoverability, we project
undiscounted net future cash flows over the remaining life of the assets. If the projected cash
flows from the assets are less than the carrying amount, an impairment would be recognized. Any
impairment loss would be measured based upon the difference between the carrying amount and the
fair value of the relevant assets. For these impairment analyses, impairment is determined by
comparing the estimated fair value of these assets, utilizing the present value of expected net
cash flows, to the carrying value of these assets. In determining the present value of expected
net cash flows, we estimate future net cash flows from these assets and the timing of those cash
flows, and then apply a discount rate to reflect the time value of money and the inherent
uncertainty of those future cash flows. The discount rate we use is based on our estimated cost of
capital. The assumptions we use in estimating future cash flows are consistent with our internal
planning.
During the fourth quarter of 2006, we performed an asset impairment analysis on our styrene
production unit. This analysis was performed due to contemporaneous industry forecasts, forecasted
negative cash flow generated by our styrene business over the next few years and the uncertainty
surrounding the ability of the North American styrene industry to successfully restructure. Our
management determined that a triggering event, as defined in Statement of Financial Accounting
Standards No. 144, Accounting for the Impairment or Disposal of Long Lived Assets, had occurred
and an asset impairment analysis was performed. We analyzed the undiscounted cash flow stream from
our styrene business over the next seven years, which represented the remaining book life of our
styrene assets, and compared it to the $128 million net book carrying value of our styrene unit and
related assets. This analysis showed that the undiscounted projected cash flow stream from our
styrene business was less than the net book carrying value of our styrene unit and related assets.
As a result, we performed a discounted cash flow analysis and subsequently concluded that our
styrene unit and related assets were impaired and should be written down to zero. This write-down
caused us to record an impairment of $128 million in December 2006.
During the fourth quarter of 2007 in anticipation of the shutdown of our styrene unit, we
wrote down all construction in progress that had been capitalized in 2007 pertaining to that unit and the
catalyst which we were using in production. This write-down resulted in an impairment expense of
$4.3 million.
Debt Issue Costs
Debt issue costs relating to long-term debt are amortized over the term of the related debt
instrument using the straight-line method, which is materially consistent with the effective
interest method, and are included in other assets. Debt issue cost amortization, which is included
in interest and debt-related expenses, was $0.9 million, $0.4 million and $0.4 million for the
years ended December 31, 2007, 2006 and 2005, respectively.
Income Taxes
Deferred income taxes are provided for revenue and expenses which are recognized in different
periods for income tax and financial statement purposes. Deferred tax assets are regularly
assessed for recoverability based on both historical and anticipated earnings levels, and a
valuation allowance is recorded when it is more likely than not that these amounts will not be
recovered. As a result of our analysis, we concluded that a valuation allowance was needed against
our deferred tax assets. As of December 31, 2007, our valuation
allowance was $36.2 million, an
increase of
44
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
$6.6 million from December 31, 2006, which resulted in an overall net deferred tax asset/liability
balance of zero as of December 31, 2007.
Environmental Costs
Environmental costs are expensed as incurred, unless the expenditures extend the economic
useful life of the related assets. Costs that extend the economic useful life of assets are
capitalized and depreciated over the remaining book life of those assets. Liabilities are recorded
when environmental assessments or remedial efforts are probable and the cost can be reasonably
estimated.
Revenue Recognition
We generate revenues through a profit sharing arrangement with respect to our acetic acid
operations and these revenues are estimated and accrued monthly. We generate revenues from our
plasticizers operations through a tolling agreement. Deferred credits are amortized over the life
of the contracts which gave rise to them. As of December 31, 2007 and 2006, we had a balance in
deferred income of approximately $70 million and $10 million, respectively. For 2007, the $70
million balance primarily consisted of approximately $59 million
of deferred income pertaining to the NOVA
supply agreement discussed in Managements Discussion and Analysis of Financial Condition and
Results of OperationsRecent Developments, that is being amortized using the straight-line method
over the contractual non-compete period of five years and is reflected in other income, and $6
million which represents certain payments received for our oxo-alcohol operations, which were part
of our plasticizers business, that are being amortized using the straight-line method over the
remaining life of the contract of six years. As of December 31, 2006, the $10 million balance in
deferred income primarily consisted of $7 million pertaining to the oxo-alcohols payments referred
to above. Styrene revenue was recognized from sales in the open market, raw materials conversion
agreements and long-term supply contracts at the time the products were shipped and title passed,
the price was fixed and determinable and collectibility was reasonably assured. Styrene revenue
(and corresponding cost of sales) from raw materials conversion agreements was recognized on a
gross basis and does not include raw material components supplied by our customers.
Preferred stock dividends
We record preferred stock dividends on our Series A Convertible Preferred Stock, or our Series
A Preferred Stock, in our consolidated statements of operations based on the estimated fair value
of dividends at each dividend accrual date. Our Series A Preferred Stock has a dividend rate of 4%
per quarter of the liquidation value of the outstanding shares of our Series A Preferred Stock, and
is payable in arrears in additional shares of
our Series A Preferred Stock on the first business day of each calendar quarter. The
liquidation value of each share of our Series A Preferred Stock is $13,793.11 per share, and each
share of Series A Preferred Stock is convertible into shares of our common stock (on a one to 1,000
share basis, subject to adjustment). The carrying value of our
redeemable preferred stock in our consolidated balance sheets represents the cumulative balance of
the initial fair value at original issuance in 2002 plus the fair
value of each of the quarterly dividends paid since issuance. The fair value of our preferred stock
dividends is determined each quarter using valuation techniques that
include a component representing the intrinsic value of the dividends
(which represents the greater of the liquidation value of the
preferred shares being issued or the fair value of the common stock
into which the shares could be converted) and an option component
(which is determined using a Black-Scholes Option Pricing Model).
These dividends are recorded in our
consolidated statements of operations, with an offset to redeemable preferred stock in our
consolidated balance sheets. As we are in an accumulated deficit position, these dividends are
treated as a reduction to additional paid-in capital.
Earnings (Loss) Per Share
Basic earnings per share, or EPS, is computed using the weighted-average number of shares
outstanding during the year. Diluted EPS includes common stock equivalents, which are dilutive to
earnings per share. For the years ending December 31, 2007, 2006 and 2005, we had no dilutive
securities outstanding due to all common stock equivalents having an anti-dilutive effect during
these periods.
Disclosures about Fair Value of Financial Instruments
In preparing disclosures about the fair value of financial instruments, we have concluded that
the carrying amount approximates fair value for cash and cash equivalents, accounts receivable,
accounts payable and certain accrued liabilities due to the short maturities of these instruments.
The fair values of long-term debt instruments are estimated
45
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
based upon broker quotes for private transactions or on the current interest rates available to us
for debt with similar terms and remaining maturities.
Accounting Estimates
The preparation of financial statements in conformity with accounting principles generally
accepted in the United States of America requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities and disclosure of contingent assets and
liabilities at the date of the financial statements and the reported amounts of revenues and
expenses during the reported periods. Significant estimates include impairment considerations, allowance for doubtful accounts, inventory valuation, preferred stock dividend
valuation, revenue recognition related to profit sharing accruals, environmental and litigation
reserves and provision for income taxes.
Reclassifications
Certain amounts reported in the consolidated financial statements for the prior periods have
been reclassified to conform with the current consolidated financial statement presentation with no
effect on net loss or stockholders equity (deficiency in
assets). For the years ended December 31, 2006 and 2005, we have reclassed
amounts between bad debt benefit and accounts receivable and for the year ended
December 31, 2006, we have reclassed amounts between accrued
liabilities and other liabilities on the statement of cash flows.
2. STOCK-BASED COMPENSATION PLAN
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 363,914 shares of our common
stock for issuance under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock options, stock awards,
stock appreciation rights or stock units. There are currently options to purchase a total of
245,500 shares of our common stock outstanding under our 2002 Stock Plan, all at an exercise price
of $31.60, and an additional 118,414 shares of common stock available for issuance under our 2002
Stock Plan.
On January 1, 2006, we adopted Statement of Financial Accounting Standards, or SFAS
No. 123-Revised 2004, Share-Based Payments, or SFAS No. 123(R), using the modified prospective
method. SFAS No. 123(R) is a revision of SFAS No. 123, Accounting for Stock-Based Compensation,
or SFAS No. 123, and superseded Accounting Principles Board No. 25, Accounting for Stock Issued to
Employees, or APB No. 25. Under SFAS No. 123(R), the cost of employee services received in
exchange for a stock-based award is determined based on the grant-date fair value
(with limited exceptions). That cost is then recognized over the period during which the employee
is required to provide services in exchange for the award (usually the vesting period).
On January 1, 2006, using the modified prospective method under SFAS No. 123(R), we began
recognizing expense on any unvested awards under our 2002 Stock Plan that were granted prior to
that time. Any awards granted under our 2002 Stock Plan after December 31, 2005 will be expensed
over the vesting period of the award. Stock based compensation expense was $32,970 and $153,809
for the years ended December 31, 2007 and 2006, respectively.
Prior to January 1, 2006, we had adopted the disclosure-only provisions of SFAS No. 123 and
accounted for substantially all of our stock-based compensation using the intrinsic value method
prescribed in APB No. 25. Under APB No. 25, no compensation expense was recognized for any of our
stock option grants because all of the stock options issued under our 2002 Stock Plan were granted
with exercise prices at or above fair value at the time of grant.
A summary of our stock option activity for the years ended December 31, 2007, 2006 and 2005 is
presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2007 |
|
|
December 31, 2006 |
|
|
December 31, 2005 |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
average |
|
|
|
|
|
|
average |
|
|
|
|
|
|
average |
|
|
|
Shares |
|
|
exercise price |
|
|
Shares |
|
|
exercise price |
|
|
Shares |
|
|
exercise price |
|
Outstanding at beginning
of year |
|
|
278,500 |
|
|
$ |
31.60 |
|
|
|
278,500 |
|
|
$ |
31.60 |
|
|
|
294,334 |
|
|
$ |
31.60 |
|
Forfeited |
|
|
(33,000 |
) |
|
|
31.60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(15,834 |
) |
|
|
31.60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at end of year |
|
|
245,500 |
|
|
$ |
31.60 |
|
|
|
278,500 |
|
|
$ |
31.60 |
|
|
|
278,500 |
|
|
$ |
31.60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options exercisable at end
of year |
|
|
245,500 |
|
|
|
|
|
|
|
269,333 |
|
|
|
|
|
|
|
176,500 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As noted above, no options were granted in 2007, 2006 or 2005 and as of December 31, 2007 all
options were vested.
46
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
The following table illustrates the effect on our net loss and loss per share attributable to
common stockholders for the year ended December 31, 2005 if compensation costs for stock options
had been recorded pursuant to SFAS No. 123(R), for the years prior to adoption: (Dollars in
Thousands, Except Share Data)
|
|
|
|
|
Net loss attributable to common stockholders |
|
$ |
(46,552 |
) |
|
Add: Stock-based employee compensation expense included in
reported net loss, net of related tax effects |
|
|
157 |
|
|
Deduct: Total stock-based employee compensation expense
determined under fair value based method for all awards, net of
related tax effects |
|
|
(606 |
) |
|
|
|
|
Pro forma net loss |
|
$ |
(47,001 |
) |
|
|
|
|
|
|
|
|
|
Loss per share attributable to common stockholders: |
|
|
|
|
As reported |
|
$ |
(16.46 |
) |
Pro forma |
|
|
(16.62 |
) |
3. DISCONTINUED OPERATIONS
On September 16, 2005, we announced that we were exiting the acrylonitrile business and
related derivative operations, which included sodium cyanide and disodium iminodiacetic acid, or
DSIDA, production, and had been shut down since February 2005. As a result of the exit from these
businesses, we shut down production and have dismantled
these facilities. Our decision was based on a history of operating losses incurred by our
acrylonitrile and derivatives businesses, and was made after a full review and analysis of our
strategic alternatives.
In accordance with SFAS No. 144, Accounting for the Impairment and Disposal of Long Lived
Assets, we have reported the operating results of these businesses as discontinued operations in
our consolidated financial statements.
The carrying amounts of the major classes of assets and liabilities related to discontinued
operations as of December 31, 2007 and 2006 were as follows:
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2007 |
|
2006 |
|
|
(Dollars in Thousands) |
Assets of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
$ |
|
|
|
$ |
20 |
|
|
|
|
|
|
|
|
|
|
Liabilities of discontinued operations: |
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
325 |
|
|
$ |
217 |
|
Revenues and pre-tax losses from discontinued operations for the years ended December 31,
2007, 2006 and 2005 are presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2007 |
|
2006 |
|
2005 |
|
|
(Dollars in Thousands) |
Revenues |
|
$ |
|
|
|
$ |
258 |
|
|
$ |
43,374 |
|
Loss before income taxes |
|
|
2,393 |
|
|
|
1,134 |
|
|
|
17,420 |
|
47
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Current severance and contractual obligations are detailed below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
|
|
|
Accrued as of |
|
|
Accrued as of |
|
|
|
|
|
Cash |
|
December 31, |
|
Accrued in |
|
December 31, |
|
|
December 31, 2005 |
|
Accrued in 2006 |
|
payments |
|
2006 |
|
2007 |
|
2007 |
|
|
|
Severance accrual |
|
$ |
477 |
|
|
$ |
386 |
|
|
$ |
(646 |
) |
|
$ |
217 |
|
|
$ |
108 |
|
|
$ |
325 |
|
DSIDA contractual
obligation |
|
|
2,853 |
|
|
|
147 |
|
|
|
(3,000 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
DSIDA dismantling costs |
|
|
496 |
|
|
|
62 |
|
|
|
(558 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals |
|
$ |
3,826 |
|
|
$ |
595 |
|
|
$ |
(4,204 |
) |
|
$ |
217 |
|
|
$ |
108 |
|
|
$ |
325 |
|
|
|
|
On September 17, 2007, we entered into a long-term exclusive styrene supply agreement and a
related railcar purchase and sale agreement with NOVA. Under the supply agreement, NOVA had the
exclusive right to purchase 100% of our styrene production (subject to existing contractual
commitments), the amount of styrene supplied in any particular period being at NOVAs option, based
on a full-cost formula. In November 2007, the styrene supply agreement with NOVA, which was
subsequently assigned by NOVA to INEOS NOVA, LLC, or INEOS NOVA obtained clearance under the
Hart-Scott-Rodino Act. This clearance caused the supply agreement to become effective and
triggered a $60 million payment obligation to us, which was paid by INEOS NOVA in November 2007.
In addition, in accordance with the terms of the supply agreement, INEOS NOVA assumed substantially
all of our contractual obligations for future styrene deliveries. Once the supply agreement became
effective, INEOS NOVA nominated zero pounds of styrene under the supply agreement for the balance
of 2007 and in response, we exercised our right to terminate the supply agreement and permanently
shut down our styrene plant. Under the supply agreement, we are responsible for the closure costs
of our styrene facility and are also subject to a long-term commitment to not reenter the styrene
business for a period of time. The closure costs of the styrene facility are expected to be
between $10 million and $15 million, which include the payment of employee severance costs and
decommissioning costs. Approximately $1 million of these costs were expensed during the fourth
quarter of 2007, with the balance expected to be expensed during 2008. We operated our styrene
manufacturing unit through early December, as we completed our production of inventory and
exhausted our raw materials and purchase requirements. In 2008, significant effort was put forth for a number of activities
including; selling styrene and co-products from our inventory, shipping product to customers,
billing and collecting for sales activity and decommissioning and decontamination of the styrene
production facility and related tanks and storage areas. Our styrene-related personnel continue to
work in and support the styrene business by performing activities necessary to sell the remaining
products (including marketing, fulfillment of sales orders and delivery of product) and to
permanently shut down and decommission the unit. We have not developed plans for a reduction in
workforce at this time as we hope to transition these employees to new business ventures after
their work in styrene is complete. Our last sale of styrene was made in January 2008 and sales of
by-products have continued through the first quarter of 2008. Additionally, we expect significant
cash flow from operations to be generated from the collection of styrene-related accounts
receivable during the first quarter of 2008.
Accordingly, consistent with the guidance EITF Abstracts, Topic No. D-104 Clarification of
Transition Guidance in Paragraph 51 of FASB Statement No. 144, we will report the operating
results of the styrene business as discontinued operations in our consolidated financial statements
beginning in the first quarter of 2008. The revenues and gross losses from our styrene
operations are summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
2006 |
|
2005 |
|
|
|
|
|
|
|
Revenues |
|
$ |
681,513 |
|
|
$ |
524,664 |
|
|
$ |
513,788 |
|
Gross loss |
|
|
(16,468 |
) |
|
|
(15,510 |
) |
|
|
(30,277 |
) |
48
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
4. DETAIL OF CERTAIN BALANCE SHEET ACCOUNTS
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Inventories: |
|
|
|
|
|
|
|
|
Finished products |
|
$ |
14,621 |
|
|
$ |
38,485 |
|
Raw materials |
|
|
2,231 |
|
|
|
17,841 |
|
|
|
|
|
|
|
|
Inventories at lower-of-cost-or-market |
|
|
16,852 |
|
|
|
56,326 |
|
Inventories under exchange agreements |
|
|
(95 |
) |
|
|
1,818 |
|
Stores and supplies (net of obsolescence
reserve of $1,472 and $2,149,
respectively) |
|
|
3,996 |
|
|
|
3,934 |
|
|
|
|
|
|
|
|
|
|
$ |
20,753 |
|
|
$ |
62,078 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net: |
|
|
|
|
|
|
|
|
Land |
|
$ |
7,149 |
|
|
$ |
7,149 |
|
Buildings |
|
|
4,809 |
|
|
|
4,506 |
|
Plant and equipment |
|
|
311,691 |
|
|
|
306,352 |
|
Construction in progress |
|
|
2,470 |
|
|
|
1,761 |
|
Less: accumulated depreciation |
|
|
(248,442 |
) |
|
|
(235,935 |
) |
|
|
|
|
|
|
|
|
|
$ |
77,677 |
|
|
$ |
83,833 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets, net: |
|
|
|
|
|
|
|
|
S&L Cogen joint venture |
|
$ |
5,483 |
|
|
$ |
4,733 |
|
Debt issuance costs |
|
|
7,673 |
|
|
|
283 |
|
Deferred catalyst |
|
|
50 |
|
|
|
1,959 |
|
Long-term deferred tax asset |
|
|
|
|
|
|
641 |
|
Other |
|
|
1,315 |
|
|
|
2,038 |
|
|
|
|
|
|
|
|
|
|
$ |
14,521 |
|
|
$ |
9,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued liabilities: |
|
|
|
|
|
|
|
|
Employee compensation and benefits |
|
|
6,425 |
|
|
$ |
6,878 |
|
Deferred
income |
|
|
11,219 |
|
|
|
3,009 |
|
Interest payable |
|
|
4,036 |
|
|
|
470 |
|
Property taxes |
|
|
3,089 |
|
|
|
4,301 |
|
Advances
from customers |
|
|
3,726 |
|
|
|
|
|
Other |
|
|
2,134 |
|
|
|
1,658 |
|
|
|
|
|
|
|
|
|
|
$ |
30,629 |
|
|
$ |
16,316 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred credits and other liabilities: |
|
|
|
|
|
|
|
|
Accrued postretirement, pension and post employment benefits |
|
$ |
16,067 |
|
|
$ |
42,152 |
|
Deferred
income |
|
|
59,089 |
|
|
|
7,000 |
|
Advances
from customers |
|
|
1,000 |
|
|
|
1,000 |
|
Other |
|
|
1,448 |
|
|
|
5,695 |
|
|
|
|
|
|
|
|
|
|
$ |
77,604 |
|
|
$ |
55,847 |
|
|
|
|
|
|
|
|
49
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
5. VALUATION AND QUALIFYING ACCOUNTS
Below is a summary of valuation and qualifying accounts related to continuing operations for
the years ended December 31, 2007, 2006 and 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
Allowance for doubtful accounts: |
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
(367 |
) |
|
$ |
(953 |
) |
|
$ |
(3,092 |
) |
Add: bad
debt benefit |
|
|
213 |
|
|
|
571 |
|
|
|
2,133 |
|
Deduct: written-off accounts |
|
|
115 |
|
|
|
15 |
|
|
|
6 |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
(39 |
) |
|
$ |
(367 |
) |
|
$ |
(953 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
Reserve for inventory obsolescence: |
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of year |
|
$ |
2,149 |
|
|
$ |
2,573 |
|
|
$ |
1,938 |
|
Add: obsolescence accrual |
|
|
163 |
|
|
|
81 |
|
|
|
1,492 |
|
Deduct: disposal of inventory |
|
|
(840 |
) |
|
|
(505 |
) |
|
|
(857 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at end of year |
|
$ |
1,472 |
|
|
$ |
2,149 |
|
|
$ |
2,573 |
|
|
|
|
|
|
|
|
|
|
|
6. DEBT
On March 1, 2007, we commenced an offer, or our tender offer, to repurchase all $100.6 million
of our outstanding 10% Senior Secured Notes due 2007, or our Old Secured Notes. Concurrently with
our tender offer, we solicited consents from the holders of our Old Secured Notes to, among other
things, eliminate certain covenants contained in the indenture governing our Old Secured Notes and
related security documents. On March 15, 2007, after receiving enough consents from the holders of
our Old Secured Notes, we and Sterling Chemicals Energy, Inc., or Sterling Energy, one of our
wholly-owned subsidiaries, and the trustee entered into a supplemental indenture amending the
indenture and the related security documents to eliminate most of the restrictive covenants
contained therein, as well as certain events of default and repurchase rights. These amendments
became effective when we accepted for purchase the Old Secured Notes held by the consenting holders
pursuant to our tender offer and paid those holders an aggregate of $0.1 million in consent fees.
Our tender offer expired at 12:00 midnight, New York City time, on March 28, 2007. We accepted for
repurchase $58 million in aggregate principal amount of Old Secured Notes which were validly
tendered prior to the expiration of our tender offer, and we repurchased those Old Secured Notes
and paid the accrued interest thereon
together with the consent fee, on March 30, 2007. On March 27, 2007, we issued a notice of
redemption for all of our Old Secured Notes that were not tendered pursuant to our tender offer
and, on April 27, 2007, we purchased those remaining Old Secured Notes for an aggregate amount
equal to $44 million, which included $1.5 million in accrued interest.
On March 26, 2007, we entered into a purchase agreement, or the Purchase Agreement, with
respect to the sale of $150 million aggregate principal amount of unregistered 101/4% Senior Secured
Notes due 2015, or our Secured Notes, to Jefferies & Company, Inc. and CIBC World Markets Corp., as
initial purchasers. Sterling Energy was also a party to the Purchase Agreement as a guarantor. On
March 29, 2007, we completed a private offering of the unregistered Secured Notes pursuant to the
Purchase Agreement. In connection with that offering, we entered into an indenture, dated March
29, 2007, among us, Sterling Energy, as guarantor, and U.S. Bank National Association, as trustee
and collateral agent. On August 30, 2007, we made an initial filing of an exchange offer
registration statement to exchange our unregistered Secured Notes for a new issue of substantially
identical debt securities registered under the Securities Act. Pursuant to a registration rights
agreement among us, Sterling Energy and the initial purchasers, we agreed to use commercially
reasonable efforts to cause the registration statement to become effective by December 24, 2007,
and complete the exchange offer within 50 days of the effective date of the registration statement.
However, as the registration statement was not declared effective by December 24, 2007, the
interest rate on our Secured Notes increased by 0.25% per annum on December 25, 2007 and on March
24, 2008, and unless and until the registration statement is declared effective, will increase by an
additional 0.25% per annum at the beginning of each subsequent
50
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
90-day period if such failure continues, subject to a maximum increase of 1.0% per annum. As such,
penalty interest is expected to be between $0.1 million and $0.2 million depending upon the
effectiveness date of the registration
statement, of which $0.1 was accrued as of December 31, 2007. All of this additional interest will
cease to accrue when the registration statement is declared effective.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default, other than an event of default triggered upon certain
bankruptcy events, occurs and is continuing, the trustee under our indenture or the holders of at
least 25% in principal amount of the outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes, subject to the terms of an
intercreditor agreement dated March 29, 2007, among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc. Our indenture does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are in compliance with all of the covenants contained
in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year, with
our first interest payment having been made on October 1, 2007. Additional interest of 0.25% per
annum is currently accruing on our outstanding Secured Notes as a result of our failure to have the
registration statement declared effective by December 24, 2007, as discussed above. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis
by all of our and Sterling Energys fixed assets and certain related assets, including, without
limitation, all property, plant and equipment, and (ii) on a second priority basis by all of our
and Sterling Energys other assets, including, without limitation, accounts receivable, inventory,
capital stock of our domestic restricted subsidiaries (including Sterling Energy), intellectual
property, deposit accounts and investment property.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Our revolving credit facility had an initial term ending on September 19,
2007. Under our revolving credit facility, we and Sterling Energy are co-borrowers and are jointly
and severally liable for any indebtedness thereunder. Our revolving credit facility is secured by
first priority liens on all of our accounts receivable, inventory and other specified assets, as
well as all of the issued and outstanding capital stock of Sterling Energy. On March 29, 2007, we
amended and restated our revolving credit facility to, among other things, extend the term of our
revolving credit facility until March 29, 2012, reduce the maximum commitment thereunder to $50
million, make certain changes to the calculation of the borrowing base and lower the interest rates
and fees charged thereunder. Borrowings under our revolving credit facility now bear interest, at
our option, at an annual rate of either a base rate plus 0.0% to 0.50% or the LIBOR rate plus 1.50%
to 2.25%, depending
on our borrowing availability at the time. We are also required to pay an aggregate commitment fee
of 0.375% per year (payable monthly) on any unused portion. Available credit under our revolving
credit facility is subject to a monthly borrowing base of 85% of eligible accounts receivable plus
65% of eligible inventory. As of December 31, 2007, our borrowing base exceeded the maximum
commitment under our revolving credit facility, making the total credit available under our
revolving credit facility $50 million. However, the monetization of accounts receivable and
inventory associated with our exit from the styrene business is expected to significantly decrease
the borrowing base under our revolving credit facility with the total credit available expected to
be between $10 million and $20 million (after giving effect to our outstanding letters of credit)
after the collection of outstanding styrene receivables. As of December 31, 2007, there were no
loans outstanding under our revolving credit facility, and we had $12 million in letters of credit
outstanding, resulting in borrowing availability of $38 million. Pursuant to Emerging Issues Task
Force Issue No. 95-22, Balance Sheet Classification of Borrowings under Revolving Credit
Agreements That Include both a Subjective Acceleration Clause and a Lock-Box Arrangement, any
balances outstanding under our revolving credit facility are classified as a current portion of
long-term debt.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder. Our revolving credit facility does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are in compliance with all of the covenants contained
in our revolving credit facility.
51
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Debt Maturities
Our Secured Notes, which had an aggregate principal balance of $150 million outstanding as of
December 31, 2007, are due on April 1, 2015.
7. INCOME TAXES
A reconciliation of federal statutory income taxes to our effective tax benefit is
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Benefit for income taxes at statutory rates |
|
$ |
(8,551 |
) |
|
$ |
(42,100 |
) |
|
$ |
(16,299 |
) |
Non-deductible expenses |
|
|
23 |
|
|
|
19 |
|
|
|
19 |
|
State income taxes |
|
|
13 |
|
|
|
(1,262 |
) |
|
|
(956 |
) |
Change in valuation allowance |
|
|
3,021 |
|
|
|
27,621 |
|
|
|
|
|
Other |
|
|
(9 |
) |
|
|
1,096 |
|
|
|
235 |
|
|
|
|
|
|
|
|
|
|
|
Effective tax benefit |
|
$ |
(5,503 |
) |
|
$ |
(14,626 |
) |
|
$ |
(17,001 |
) |
|
|
|
|
|
|
|
|
|
|
The income
tax benefit for continuing operations and discontinued operations is
shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Tax benefit continuing operations |
|
$ |
(5,503 |
) |
|
$ |
(14,488 |
) |
|
$ |
(10,641 |
) |
Tax benefit discontinued
operations |
|
|
|
|
|
|
(138 |
) |
|
|
(6,360 |
) |
|
|
|
|
|
|
|
|
|
|
Total tax benefit |
|
$ |
(5,503 |
) |
|
$ |
(14,626 |
) |
|
$ |
(17,001 |
) |
|
|
|
|
|
|
|
|
|
|
The income tax benefit is composed of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Current federal |
|
$ |
364 |
|
|
$ |
299 |
|
|
$ |
|
|
Deferred federal |
|
|
(5,887 |
) |
|
|
(13,685 |
) |
|
|
(16,066 |
) |
Current and deferred state |
|
|
20 |
|
|
|
(1,240 |
) |
|
|
(935 |
) |
|
|
|
|
|
|
|
|
|
|
Total tax benefit |
|
$ |
(5,503) |
|
|
$ |
(14,626 |
) |
|
$ |
(17,001 |
) |
|
|
|
|
|
|
|
|
|
|
The components of our deferred income tax assets and liabilities are summarized below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
1,496 |
|
|
$ |
1,292 |
|
Accrued postretirement cost |
|
|
2,236 |
|
|
|
7,518 |
|
Accrued pension cost |
|
|
|
|
|
|
4,537 |
|
Tax loss and credit carry forwards |
|
|
26,846 |
|
|
|
32,506 |
|
State deferred taxes |
|
|
98 |
|
|
|
77 |
|
Unearned revenue |
|
|
23,656 |
|
|
|
2,450 |
|
Other |
|
|
719 |
|
|
|
1,347 |
|
|
|
|
|
|
|
|
Total deferred tax assets |
|
$ |
55,051 |
|
|
$ |
49,727 |
|
|
|
|
|
|
|
|
52
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
$ |
(17,609 |
) |
|
$ |
(16,458 |
) |
Accrued
pension cost |
|
|
(1,277 |
) |
|
|
|
|
|
|
|
|
|
|
|
Subtotal |
|
|
(18,886 |
) |
|
|
(16,458 |
) |
Less: valuation allowance |
|
|
(36,165 |
) |
|
|
(29,584 |
) |
|
|
|
|
|
|
|
Total deferred tax liabilities |
|
|
(55,051 |
) |
|
|
(46,042 |
) |
|
|
|
|
|
|
|
Net deferred tax assets |
|
$ |
|
|
|
$ |
3,685 |
|
|
|
|
|
|
|
|
As of December 31, 2007, we had an available U.S. federal income tax NOL of approximately
$67.7 million, which expires during the years 2023 through 2025. In 2006, the State of Texas
enacted a new Texas Margins Tax effective January 1, 2008. Under the 2006 provisions of the Texas
Margins Tax, our existing State of Texas net operating loss carry-forwards, or State NOLs, were
converted into state tax credits of $3 million which resulted in an increase to the valuation
allowance of $2 million. In June 2007, the State of Texas revised the provisions of the Texas
Margins Tax resulting in a recalculation of the conversion of our existing State NOLs into state
tax credits. Under the revised provisions, the conversion our existing State NOLs resulted in
additional state tax credits of $2 million and an additional valuation allowance of $2 million. We
also have carryforward state investment and R&D state tax credits of $0.8 million.
Deferred tax assets are regularly assessed for recoverability based on both historical and
anticipated earnings levels, and a valuation allowance is recorded when it is more likely than not
that these amounts will not be recovered. As a result of our analysis, we concluded that a
valuation allowance was needed against our deferred tax assets for
$36.2 million resulting in an
overall net deferred tax asset/liability balance of zero as of December 31, 2007.
In July 2006, the Financial Accounting Standards Board, or the FASB, issued FASB
Interpretation No. 48, Accounting for Uncertainty in Income Taxesan interpretation of FASB
Statement No. 109, or FIN 48, to clarify the accounting for uncertain tax positions accounted for
in accordance with FASB Statement No. 109, Accounting for Income Taxes. This interpretation
prescribes a two-step approach for recognizing and measuring tax benefits and requires explicit
disclosure of any uncertain tax position. We adopted the provisions of FIN 48 as of January 1,
2007.
At December 31, 2006, we had a $3.7 million contingent tax liability relating to certain tax
deductions taken in previous tax returns. Under FIN 48, we concluded that these deductions do not
meet the more likely than not recognition threshold. As such, the deferred tax asset was not
recognized and the related contingent tax liability was eliminated at the date of adoption. This
had no net impact on our financial statements and there was no cumulative impact on retained
earnings. Our accounting policy is to recognize any accrued interest or penalties associated with
unrecognized tax benefits as a component of income tax expense. Due to significant net operating
losses incurred during the tax periods associated with our uncertain tax positions, no amount for
penalties or interest has been recorded in our financial statements. We do not believe the total
amount of unrecognized tax benefits will change significantly within the next twelve months. In
addition, future changes in the unrecognized tax benefit will have no impact on the effective tax
rate due to the existence of the valuation allowance. As of December 31, 2007, there were no
changes to our uncertain tax positions.
A reconciliation of the beginning and ending amount of unrecognized tax benefits is as
follows:
|
|
|
|
|
Balance, January 1, 2007 |
|
$ |
3,685 |
|
Additions for tax positions of the current year |
|
|
|
|
Additions for tax positions of prior years |
|
|
|
|
Reductions for tax positions of prior years for |
|
|
|
|
Changes in judgment |
|
|
|
|
Settlements during the period |
|
|
|
|
Lapses of applicable statute of limitation |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2007 |
|
$ |
3,685 |
|
|
|
|
|
53
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
We and one of our subsidiaries, Sterling Energy, file income tax returns in the United States
federal jurisdiction and file income and franchise tax returns in the State of Texas. We remain
subject to federal examination for tax years ended December 31, 2002 and subsequent years, and we
remain subject to examination by the State of Texas for tax years ended December 31, 2004 and
subsequent years.
8. EMPLOYEE BENEFITS
We have established the following benefit plans:
Retirement Benefit Plans
We have non-contributory pension plans which cover our salaried employees who were employed by
us on or before January 1, 2005 and our hourly wage employees who were employed by us on or before
July 1, 2007. Under our hourly plan, the benefits are based primarily on years of service and an
employees pay as of the earlier of the employees retirement or July 1, 2007. Under our salaried
plan, the benefits are based primarily on years of service and an employees pay as of the earlier
of the employees retirement or January 1, 2005. Our funding policy is consistent with the funding
requirements of federal law and regulations.
Pension plan
assets are invested in a balanced portfolio managed by an outside investment
manager. Our investment policy is to generate a total return that, over the long term, provides
sufficient assets to fund its liabilities, reduces risk through diversification of investments
within asset classes and complies with the Employee Retirement Income Security Act of 1974, or
ERISA, by investing in a manner consistent with ERISAs fiduciary standards. Within this balanced
fund, assets are invested as follows:
|
|
|
|
|
|
|
|
|
|
|
As of December 31, |
|
|
2007 |
|
2006 |
Equities |
|
|
63 |
% |
|
|
64 |
% |
Bonds |
|
|
26 |
% |
|
|
23 |
% |
Other |
|
|
11 |
% |
|
|
13 |
% |
|
|
|
|
|
|
|
|
|
Total |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
Information concerning the pension obligation, plan assets, amounts recognized in our
financial statements and underlying actuarial assumptions is stated below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
126,135 |
|
|
$ |
125,694 |
|
Service cost |
|
|
228 |
|
|
|
593 |
|
Interest cost |
|
|
7,096 |
|
|
|
7,610 |
|
Actuarial (gain) loss |
|
|
(2,196 |
) |
|
|
820 |
|
Curtailment gain |
|
|
(19 |
) |
|
|
|
|
Benefits paid |
|
|
(8,079 |
) |
|
|
(8,582 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year |
|
$ |
123,165 |
|
|
$ |
126,135 |
|
|
|
|
|
|
|
|
54
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Change in plan assets: |
|
|
|
|
|
|
|
|
Fair value at beginning of year |
|
$ |
109,654 |
|
|
$ |
95,690 |
|
Actual return on plan assets |
|
|
10,695 |
|
|
|
14,684 |
|
Employer contributions |
|
|
6,113 |
|
|
|
7,862 |
|
Benefits paid |
|
|
(8,079 |
) |
|
|
(8,582 |
) |
|
|
|
|
|
|
|
Fair value at end of year |
|
$ |
118,383 |
|
|
$ |
109,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(4,782 |
) |
|
$ |
(16,481 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
|
Amounts recognized in the balance sheet consist of: |
|
|
|
|
|
|
|
|
Current liabilities |
|
$ |
(163 |
) |
|
$ |
(201 |
) |
Non-current liabilities |
|
|
(4,619 |
) |
|
|
(16,280 |
) |
|
|
|
|
|
|
|
Net amount recognized in financial position |
|
$ |
(4,782 |
) |
|
$ |
(16,481 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2007 |
|
2006 |
|
|
|
Amount recognized in accumulated other comprehensive
income (loss) consists of (pre-tax): |
|
|
|
|
|
|
|
|
Net gain (loss) |
|
$ |
3,895 |
|
|
$ |
(764 |
) |
|
|
|
Net amount recognized in accumulated other
comprehensive income (loss) |
|
$ |
3,895 |
|
|
$ |
(764 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2007 |
|
2006 |
|
|
|
Weighted-average assumptions to determine
benefit obligations: |
|
|
|
|
|
|
|
|
Discount Rate |
|
|
6.00 |
% |
|
|
5.75 |
% |
Rates of increase in salary compensation
level |
|
|
|
|
|
|
3.50 |
% |
All plans have projected benefit obligations and accumulated benefit obligation in excess of
plan assets as of December 31, 2007. The total accumulated benefit obligation was $123 million and
$126 million as of December 31, 2007 and 2006, respectively. Estimated contributions for 2008 are
expected to be approximately $3 million, a portion of which are above the minimum funding
requirements. The expected amortization of the actuarial loss for 2008 is $7,000.
Effective July 1, 2007, we froze all accruals under our defined benefit pension plan for our
hourly employees, which resulted in a plan curtailment under SFAS No. 88 Employers Accounting for
Settlement and Curtailments of Defined Benefit Pension Plans and for Termination Benefits. As a
result, we recorded a pre-tax curtailment gain of less than $0.1 million in 2007.
55
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Net periodic pension costs consist of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2007 |
|
2006 |
|
2005 |
|
|
(Dollars In Thousands) |
Components of net pension costs: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost-benefits earned during the year |
|
$ |
228 |
|
|
$ |
593 |
|
|
$ |
622 |
|
Interest on prior years projected benefit
obligation |
|
|
7,096 |
|
|
|
7,610 |
|
|
|
6,993 |
|
Expected return on plan assets |
|
|
(8,246 |
) |
|
|
(7,767 |
) |
|
|
(6,641 |
) |
Net amortization of actuarial loss |
|
|
13 |
|
|
|
13 |
|
|
|
8 |
|
Curtailment gain |
|
|
(19 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net pension (benefit) costs |
|
$ |
(928 |
) |
|
$ |
449 |
|
|
$ |
982 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2007 |
|
2006 |
|
|
|
Changes in plan assets and benefit obligations
recognized in accumulated other comprehensive income
(pre-tax): |
|
|
|
|
|
|
|
|
Net gain |
|
$ |
4,645 |
|
|
$ |
6,153 |
|
Amortization of loss |
|
|
13 |
|
|
|
|
|
|
|
|
Total |
|
$ |
4,658 |
|
|
$ |
6,153 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2007 |
|
2006 |
|
2005 |
|
|
|
Weighted-average assumptions to
determine net periodic benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
Discount Rate |
|
|
5.50 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
Rates of increase in salary
compensation level |
|
|
|
|
|
|
|
|
|
|
|
|
Expected long-term rate of return
on plan assets |
|
|
7.50 |
% |
|
|
7.50 |
% |
|
|
7.50 |
% |
Postretirement Benefits Other than Pensions
We provide certain health care benefits and life insurance benefits for retired employees.
Substantially all of our employees become eligible for these benefits at early retirement age. We
accrue the cost of these benefits during the period in which the employee renders the necessary
service.
Health care benefits are currently provided to employees hired prior to June 7, 2004, who
retire from us with ten or more years of credited service. Some of our employees are eligible for
postretirement life insurance, depending on their hire date. Postretirement health care benefits
plans are contributory. Benefit provisions for most hourly employees are subject to collective
bargaining. In general, retiree health care benefits are paid as covered expenses are incurred.
During the third quarter of 2007, we approved an amendment (effective December 31, 2007) to
our postretirement medical plan which will end Medicare-supplemental medical and prescription drug
coverage for retirees who are Medicare eligible. This amendment affects the majority of
participants currently enrolled in the Sterling Retiree Medical Plan who are either enrolled in
Medicare due to disability or because they are 65 or over and was communicated to the participants
during the third quarter of 2007. This plan amendment reduced our other postretirement benefit
plan liability by $13 million with a corresponding increase to accumulated other comprehensive
income.
On December 8, 2003, the Medicare Prescription Drug Improvement and Modernization Act of 2003,
or the Act, was passed. The Act introduces a prescription drug benefit under Medicare (Medicare
Part D), as well as a federal subsidy to sponsors of retiree health care benefit plans that provide
a benefit that is at least actuarially equivalent to
56
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Medicare Part D. We measured the effects of the Act on our accumulated postretirement benefit
obligation and determined that, based on the regulatory guidance currently available, benefits
provided by our postretirement plan are at least actuarially equivalent to Medicare Part D, and
accordingly, we expect to be entitled to the federal subsidy through 2009. In 2007, we received a
subsidy of $0.3 million under the Act.
Information concerning the plan obligation, the funded status, amounts recognized in our
financial statements and underlying actuarial assumptions are stated below:
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
(Dollars in Thousands) |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year |
|
$ |
25,942 |
|
|
$ |
27,834 |
|
Service cost |
|
|
119 |
|
|
|
174 |
|
Interest cost |
|
|
1,198 |
|
|
|
1,463 |
|
Plan amendments |
|
|
(13,291 |
) |
|
|
|
|
Actuarial gain |
|
|
(487 |
) |
|
|
(1,728 |
) |
Benefits paid |
|
|
(2,462 |
) |
|
|
(1,801 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year |
|
$ |
11,019 |
|
|
$ |
25,942 |
|
|
|
|
|
|
|
|
Plan assets |
|
$ |
¾ |
|
|
$ |
¾ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status |
|
$ |
(11,019 |
) |
|
$ |
(25,942 |
) |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
|
Amounts recognized in the balance sheet consist of: |
|
|
|
|
|
|
|
|
Current liabilities |
|
$ |
(1,294 |
) |
|
$ |
(1,275 |
) |
Non-current liabilities |
|
|
(9,725 |
) |
|
|
(24,667 |
) |
|
|
|
|
|
|
|
Net amount recognized in financial position |
|
$ |
(11,019 |
) |
|
$ |
(25,942 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
|
|
Amounts recognized in accumulated other
comprehensive income (loss) consist of (pre-tax): |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(2,128 |
) |
|
$ |
(3,695 |
) |
Plan amendment/prior service costs |
|
|
24,852 |
|
|
|
14,257 |
|
|
|
|
|
|
|
|
Net amount recognized in accumulated other
comprehensive income |
|
$ |
22,724 |
|
|
$ |
10,562 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2007 |
|
2006 |
|
|
|
Discount rate used to determine benefit obligations |
|
|
6.00 |
% |
|
|
5.75 |
% |
57
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Net periodic plan costs consist of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2007 |
|
2006 |
|
2005 |
|
|
|
|
|
(Dollars in Thousands) |
Components of net plan costs: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
119 |
|
|
$ |
174 |
|
|
$ |
208 |
|
Interest cost |
|
|
1,198 |
|
|
|
1,463 |
|
|
|
1,558 |
|
Net amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
Actuarial loss |
|
|
1 |
|
|
|
99 |
|
|
|
333 |
|
Plan amendment/prior service costs |
|
|
(1,617 |
) |
|
|
(1,434 |
) |
|
|
(1,485 |
) |
Curtailment and special termination
benefits |
|
|
|
|
|
|
|
|
|
|
(1,727 |
) |
|
|
|
Net plan (benefit) costs |
|
$ |
(299 |
) |
|
$ |
302 |
|
|
$ |
(1,113 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate used to determine
periodic cost |
|
|
5.75 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
2007 |
|
2006 |
|
|
|
Changes in benefit obligations
recognized in accumulated other comprehensive income
(pre-tax): |
|
|
|
|
|
|
|
|
Net gain |
|
$ |
1,567 |
|
|
$ |
2,353 |
|
Amortization
of prior service cost |
|
|
(1,617 |
) |
|
|
(1,434 |
) |
Plan
amendment |
|
|
12,212 |
|
|
|
|
|
|
|
|
Total |
|
$ |
12,162 |
|
|
$ |
919 |
|
|
|
|
The weighted-average annual assumed health care trend rate is assumed to be 9% for 2008. The
rate is assumed to decrease gradually to 4.5% by 2015 and remain level thereafter. Estimated
contributions for 2008 are expected to be approximately $1.3 million. The expected amortization
for 2008 is $2.2 million. Based on plan changes enacted, assumed health care cost trend rates no
longer have a significant effect on the amounts reported for our health care plans. A one
percentage point change in assumed health care trend rates would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
1% Increase |
|
1% Decrease |
|
|
(Dollars in Thousands) |
Effect on total of service and interest cost components |
|
$ |
30 |
|
|
$ |
(27 |
) |
Effect on post-retirement benefit obligation |
|
|
501 |
|
|
|
(446 |
) |
In September 2006, the Financial Accounting Standards Board, or the FASB, issued SFAS No. 158,
Employers Accounting for Defined Benefit Pension and Other Postretirement Plans, or SFAS No.
158. SFAS No. 158 requires the recognition of the funded status of pension and other
postretirement benefit plans on the balance sheet. The overfunded or underfunded status are
recognized as an asset or liability on the balance sheet with changes occurring during the current
year reflected through the comprehensive income portion of equity. SFAS No. 158 also requires the
measurement date of the funded status of our defined benefit postretirement plans match the date of
our fiscal year-end financial statements, eliminating the use of earlier measurement dates that
were previously permissible. We recognized the funded status of our defined benefit postretirement
plans in our balance sheet as of December 31, 2006. We also measured the assets and benefit
obligations of our defined benefit postretirement plans as of the date of our fiscal year-end
statement of financial position. The incremental effect of applying SFAS No. 158 to our employee
benefit plans as of December 31, 2006 is summarized below (in thousands):
58
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension |
|
postretirement |
|
|
plan |
|
benefits plan |
|
|
|
Increase (decrease) in liabilities |
|
$ |
87 |
|
|
$ |
(10,562 |
) |
Increase (decrease) in accumulated other
comprehensive income |
|
|
(56 |
) |
|
|
6,812 |
|
Increase (decrease) in deferred income tax
liabilities |
|
|
(31 |
) |
|
|
3,750 |
|
Estimated Future Benefits Payable
We estimate that the future benefits payable under our pension and other post-retirement
benefits as of December 31, 2007 are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
Pensions- |
|
Pensions- |
|
Pensions- |
|
postretirement |
|
|
|
|
hourly |
|
salaried |
|
other |
|
benefits |
|
Total |
|
|
|
2008 |
|
$ |
3,411 |
|
|
$ |
4,369 |
|
|
$ |
164 |
|
|
$ |
1,294 |
|
|
$ |
9,238 |
|
2009 |
|
|
3,298 |
|
|
|
4,498 |
|
|
|
195 |
|
|
|
1,208 |
|
|
|
9,199 |
|
2010 |
|
|
3,060 |
|
|
|
4,597 |
|
|
|
187 |
|
|
|
1,139 |
|
|
|
8,983 |
|
2011 |
|
|
2,982 |
|
|
|
4,724 |
|
|
|
180 |
|
|
|
1,171 |
|
|
|
9,057 |
|
2012 |
|
|
2,978 |
|
|
|
4,943 |
|
|
|
173 |
|
|
|
1,108 |
|
|
|
9,202 |
|
2013-2017 |
|
|
15,729 |
|
|
|
26,314 |
|
|
|
800 |
|
|
|
4,959 |
|
|
|
47,802 |
|
|
|
|
Total |
|
$ |
31,458 |
|
|
$ |
49,445 |
|
|
$ |
1,699 |
|
|
$ |
10,879 |
|
|
$ |
93,481 |
|
|
|
|
Savings and Investment Plan
Our Seventh Amended and Restated Savings and Investment Plan covers substantially all
employees, including executive officers. This Plan is qualified under Section 401(k) of the
Internal Revenue Code. Each participant has the option to defer taxation of a portion of his or
her earnings by directing us to contribute a percentage of such earnings to the Plan. A
participant may direct up to a maximum of 100% of eligible earnings to this Plan, subject to
certain limitations set forth in the Internal Revenue Code. A participants contributions become
distributable upon the termination of his or her employment. We match 100% of salaried employees
contributions, to the extent such contributions do not exceed 6% of such participants base
compensation (excluding bonuses, profit sharing and similar types of compensation). Our expense
under this plan was $1 million, $1 million and $1.1 million for the years ended December 31, 2007,
2006 and 2005, respectively.
Bonus Plan and Gain Sharing Plan
In February 2002, our Board of Directors, upon recommendation of its Compensation Committee,
approved the establishment of a Bonus Plan and a Gain Sharing Plan. The Bonus Plan is designed to
benefit all qualified salaried employees, while the Gain Sharing Plan is designed to benefit all
qualified hourly employees. Both plans provide our qualified employees the opportunity to earn
bonuses depending on, among other things, our annual financial performance. In January 2006, our
Compensation Committee amended our Bonus Plan in a manner that provides each
of our salaried employees the ability to earn a bonus each year based on their individual
performance, irrespective of our overall financial performance. However, if a bonus is paid for
any year based upon our financial performance, no additional bonus is paid under the new individual
performance provision of our Bonus Plan. Our Chief Executive Officer and each of our four Senior
Vice Presidents are excluded from this portion of our Bonus Plan. Whether a bonus will be paid to
our Chief Executive Officer or any of our Senior Vice Presidents in any year when a bonus is not
paid based on our financial performance, and if so, the amount to be paid, will be determined at
that time by our Compensation Committee. We expensed $1.4 million, $1.4 million and $0.7 million
for the years ended December 31, 2007, 2006 and 2005, respectively, in connection with payments
under our Bonus Plan and Gain Sharing Plan.
59
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Key Employee Protection Plan
On January 26, 2000, we instituted our Key Employee Protection Plan, which has subsequently
been amended several times. We established this Plan to help us retain certain of our employees
and motivate them to continue to exert their best efforts on our behalf during periods when we may
be susceptible to a change of control, and to assure their continued dedication and objectivity
during those periods. Our Compensation Committee has designated a select group of management or
highly compensated employees as participants under our Key Employee Protection Plan, and has
established their respective applicable multipliers and other variables for determining benefits.
Our Compensation Committee is also authorized to designate additional management or highly
compensated employees as participants under our Key Employee Protection Plan and set their
applicable multipliers. Our Compensation Committee may also terminate any participants
participation under this Plan with 60 days prior notice if it determines that the participant is no
longer one of our key employees.
Under our Key Employee Protection Plan, any participant under the Plan that terminates his or
her employment for Good Reason or is terminated by us for any reason other than Misconduct or
Disability within his or her Protection Period is entitled to benefits under the Plan. A
participants Protection Period commences 180 days prior to the date on which a specified change of
control occurs and ends either two years or 18 months after the date of that change of control,
depending on the size of the participants applicable multiplier. A participant may also be
entitled to receive payments under this Plan in the absence of a change of control if he or she
terminates his or her employment for Good Reason or is terminated by us for any reason other than
Misconduct or Disability, but in these circumstances his or her applicable multiplier is
reduced by 50%. If a participant becomes entitled to benefits under our Key Employee Protection
Plan, we are required to provide the participant with a lump sum cash payment that is determined by
multiplying the participants applicable multiplier by (a) the sum of the participants highest
annual base compensation during the last three years plus (b) the participants targeted bonus for
the year of termination, and then deducting the sum of any other separation, severance or
termination payments made by us to the participant under any other plan or agreement or pursuant to
law.
In addition to the lump sum payment, the participant is entitled to receive any accrued but
unpaid compensation, compensation for unused vacation time and any unpaid vested benefits earned or
accrued under any of our benefit plans (other than qualified plans). Also, for a period of 24
months (including 18 months of COBRA coverage), the participant will continue to be covered by all
of our life, medical and dental insurance plans and programs (other than disability), as long as
the participant makes a timely COBRA election and pays the regular employee premiums required under
our plans and programs and by COBRA. In addition, our obligation to continue to provide coverage
under our plans and programs to any participant ends if and when the participant becomes employed
on a full-time basis by a third party which provides the participant with substantially similar
benefits.
If any payment or distribution under our Key Employee Protection Plan to any participant is
subject to excise tax pursuant to Section 4999 of the Internal Revenue Code, the participant is
entitled to receive a gross-up payment from us in an amount such that, after payment by the
participant of all taxes on the gross-up payment, the amount of the gross-up payment remaining is
equal to the excise tax imposed under Section 4999 of the Internal Revenue Code. However, the
maximum amount of any gross-up payment is 25% of (a) the sum of the participants highest annual
base compensation during the last three years plus (b) the participants targeted bonus for the
year of payment.
We may terminate our Key Employee Protection Plan at any time and for any reason but any
termination does not become effective as to any participant until 90 days after we give the
participant notice of the termination of the Plan. In addition, we may amend our Key Employee
Protection Plan at any time and for any reason, but any amendment that reduces, alters, suspends,
impairs or prejudices the rights or benefits of any participant in any material respect does not
become effective as to that participant until 90 days after we give him or her notice of the
amendment of the Plan. No termination of our Key Employee Protection Plan, or any of these types of amendments to the Plan,
can be effective with respect to any participant if the termination or amendment is related to, in
anticipation of or during the pendency of a change of control, is for the purpose of encouraging or
facilitating a change of control or is made within 180 days prior to any change of control.
Finally, no termination or amendment of our Key Employee Protection Plan can affect the rights or
benefits of any participant that are accrued under the Plan at the time of termination or amendment
or that accrue thereafter on account of a change of control that occurred prior to the termination
or amendment or within 180 days after such termination or amendment. We expensed $0.6 million,
zero and $0.4 million in 2007, 2006 and 2005, respectively, pursuant to this Plan.
60
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Severance Pay Plan
On March 8, 2001, our Board of Directors approved our Severance Pay Plan, which has
subsequently been amended. This Plan covers all of our non-unionized employees and was established
to help us retain these employees by assuring them that they will receive some compensation in the
event that their employment is adversely affected in specified ways. Under our Severance Pay Plan,
any participant that terminates his or her employment for Good Reason or is terminated by us for
any reason other than Misconduct or Disability is entitled to benefits under our Severance Pay
Plan. If a participant becomes entitled to benefits under our Severance Pay Plan, we are required
to provide the participant with a lump sum cash payment in an amount equivalent to two weeks of
such participants base salary for each credited year of service, with a maximum payment of one
years base salary. The amount of this lump sum payment is reduced, however, by the amount of any
other separation, severance or termination payments made by us to the participant under any other
plan or agreement, including our Key Employee Protection Plan, or pursuant to law.
In addition to the lump sum payment, for a period of six months after the participants
termination date, the COBRA premium required to be paid by such participant for coverage under our
medical and dental plans may not be increased beyond that required to be paid by active employees
for similar coverage under those plans, as long as the participant makes a timely COBRA election
and pays the regular employee premiums required under those plans and otherwise continues to be
eligible for coverage under those plans.
We may terminate or amend our Severance Pay Plan at any time and for any reason but no
termination or amendment of our Severance Pay Plan can affect the rights or benefits of any
participant that are accrued under the plan at the time of termination or amendment. With respect
to continued operations, we recorded zero expense in 2007 and 2006, and less than $0.1 million in
2005.
Due to our exit from the acrylonitrile and derivatives businesses and subsequent workforce
reduction, we expensed $0.1 million in 2007, $0.4 million in 2006 and $0.5 million in 2005 pursuant
to this Plan. These amounts are included in the results from discontinued operations.
9. COMMITMENTS AND CONTINGENCIES
Product Contracts
We have certain long-term agreements, which provide for the dedication of 100% of our
production of acetic acid and plasticizers, each to one customer. Prior to our exit from the
styrene business, we also had various sales and conversion agreements, which dedicate significant
portions of our production of styrene to various customers. Some of these agreements generally
provide for cost recovery plus an agreed margin or element of profit based upon market price.
Lease Commitments
We have entered into various non-cancelable long-term operating leases. Specifically, future
minimum lease commitments for the lease of our corporate offices at December 31, 2007 are as
follows: 2008 $0.3 million; 2009 $0.3 million; 2010 $0.3 million; 2011 $0.3 million; 2012
$0.3 million and thereafter $0.2 million. Rent expense for our corporate offices was $0.3
million for each of the years ended December 31, 2007, 2006 and 2005, respectively.
Environmental, Health and Safety
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacture, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in
61
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
upgrading or redesigning our facilities and processes, including our waste treatment, storage,
disposal and other waste handling practices and equipment.
Our operating expenditures for environmental matters, mostly waste management and compliance,
were approximately $18 million, $20 million and $20 million in 2007, 2006 and 2005, respectively. We also spent
approximately $0.5 million, $2 million and $2 million for environmentally-related capital projects in 2007, 2006
and 2005, respectively.
Air emissions from our Texas City facility are subject to certain permit requirements and
self-implementing emission limitations and standards under state and federal laws. Our Texas City
facility is subject to the federal governments June 1997 National Ambient Air Quality Standards,
or NAAQS, which lowered the ozone and particulate matter concentration thresholds for attainment.
Our Texas City facility is located in an area that the Environmental Protection Agency, or EPA, has
classified as not having attained the NAAQS for ozone, either on a 1-hour or an 8-hour basis.
Ozone is typically controlled by reduction of volatile organic compounds, or VOCs, and nitrogen
oxide, or NOx, emissions. The Texas Commission for Environmental Quality, or TCEQ, has imposed
strict requirements on regulated facilities, including our Texas City facility, to ensure that the
air quality control region will achieve the ambient air quality standards for ozone. Local
authorities may also impose new ozone and particulate matter standards. Compliance with these
stricter standards may substantially increase our future NOx, VOCs and particulate matter emissions
control costs, the amount and full impact of which cannot be determined at this time.
In 2002, the TCEQ adopted a revised State Implementation Plan, or SIP, in order to achieve
compliance with the 1-hour ozone standard of the Clean Air Act by 2007. The EPA approved this
1-hour SIP, which implemented an 80% reduction of NOx emissions, and extensive monitoring of
emissions of highly reactive volatile organic carbons, or HRVOCs, such as ethylene, in the
Houston-Galveston-Brazoria, or HGB, area. We are in full compliance with these regulations.
However, the HGB area failed to attain compliance with the 1-hour ozone standard, and Section 185
of the Clean Air Act requires implementation of a program of emissions-based fees until the
standard is attained. These Section 185 fees will be due on all NOx and VOC emissions in 2008
and beyond in the HGB area, which are in excess of 80% of the baseline year. The method for
calculating baseline emissions as well as other details of the program have not yet been developed.
At the present time, our forecasted emissions for 2008 are small enough that no fee payment is
anticipated.
In April 2004, the HGB region was designated a moderate non-attainment area with respect to
the 8-hour ozone standard of the Clean Air Act, and compliance with this standard is required no
later than June 15, 2010 for moderate areas. However, on June 15, 2007, the Governor of the
State of Texas requested that the EPA reclassify the HGB region as a severe non-attainment area,
which would require compliance with the 8-hour standard by June 15, 2019 and the EPA has begun the
process of reclassification. On May 23, 2007, the TCEQ formally adopted revisions to the SIP
designed to achieve compliance with the 8-hour ozone standard in the HGB area, as a moderate
non-attainment area. This 8-hour SIP calls for relatively modest additional controls which will
require very little expense on our part. However, the SIP will have to be revised again once the
HGB area is reclassified from moderate to severe. Timing and content of this revised 8-hour
SIP have not yet been determined. Based on these developments, it is difficult to predict our
final cost of compliance. However, given the permanent shutdown of our phthalic anhydride, styrene
and ethylbenzene facilities, we estimate the additional cost of compliance will range from zero to
$4 million for capital expenditures and allowance purchases, depending on the terms of the final
8-hour SIP.
To reduce the risk of offsite consequences from unanticipated events, we acquired a greenbelt
buffer zone adjacent to our Texas City facility in 1991. We also participate in a regional air
monitoring network to monitor ambient air quality in the Texas City community.
Legal Proceedings
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, was seriously injured at
Kinder-Morgan, Inc.s facilities near Cincinnati, Ohio while attempting to offload a railcar
containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy and his family
filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509 144) against us
and six other defendants. Since that time, the plaintiffs have added two additional defendants to
this lawsuit. In addition, we and some of the other defendants have brought Mr. McCarthys
employer, Kinder-Morgan, into this lawsuit as a third-party defendant. The plaintiffs are seeking
in excess of $32 million in alleged compensatory and punitive damages. Discovery is ongoing in
this case as to the underlying cause of the accident and the parties respective liabilities, if
any. At this time, it is impossible to determine what, if any, liability we
62
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
will have for this incident and we will vigorously defend the suit. We believe that all, or
substantially all, of any liability imposed upon us as a result of this suit and our related
out-of-pocket costs and expenses will be covered by our insurance policies, subject to a $1 million
deductible which was met in January 2008. We do not believe that this incident will have a
material adverse affect on our business, financial position, results of operations or cash flows,
although we cannot guarantee that a material adverse effect will not occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Chemicals to resolve a
dispute involving the interpretation of provisions of our acetic acid production agreement with BP
Chemicals. Under the production agreement, BP Chemicals reimburses our manufacturing expenses and
pays us a percentage of the profits derived from the sales of the acetic acid we produce.
Historically, the costs of manufacturing charged to our acetic acid business, and reimbursed by BP
Chemicals, included the amounts we paid Praxair for carbon monoxide, hydrogen and a blend of carbon
monoxide and hydrogen commonly referred to as blend gas. Our acetic acid business has always
used all of the carbon monoxide produced by Praxair, other than the small amount of carbon monoxide
included in the blend gas. Until July 1, 2006, all of the blend gas produced by Praxair was used
by the oxo-alcohols plant included in our plasticizers business. During the period when the
oxo-alcohols plant was operating, BP Chemicals was compensated for the use of this blend gas by our
oxo-alcohols plant through a credit to the amount of our manufacturing expenses reimbursed by BP
Chemicals. Effective July 1, 2006, we permanently closed our oxo-alcohols plant. BP Chemicals has
taken the position that it is entitled to continue to deduct a portion of the blend gas credit from
the reimbursement of our manufacturing expenses, even though our oxo-alcohols plant has been closed
and is no longer taking any blend gas and the Praxair facilities have been modified so that the
carbon monoxide previously used in blend gas can be used in our acetic acid operations. Effective
August 1, 2006, BP Chemicals began short paying our invoices for manufacturing expenses by the
portion of the credit that BP Chemicals claims should continue through July 31, 2016. The disputed
portion of the credit averaged approximately $0.3 million per month during 2006 and 2007, before
adjusting for the portion of the profits we receive from BP Chemicals sale of the acetic acid we
produce. We are also seeking additional damages from BP Chemicals in the arbitration based on what
we believe are breaches of duty by BP Chemicals. The parties have abated the arbitration
proceedings while they attempt to reach a negotiated settlement. As part of the agreement to abate
the arbitration proceedings, BP Chemicals reimbursed us $0.8 million on February 5, 2007, which was
50% of the disputed credit through that date, and has continued and will continue to pay 50% of the
disputed amount each month during the period of negotiation. As of December 31, 2007, the disputed
amount is $5.6 million and we have received payments totaling $2.7 million. We are not recording
any revenue related to any portion of the disputed amount until the matter is resolved. The
parties have stipulated that the payments are made without prejudice, in that BP Chemicals is not
admitting liability and continues to insist that we remain liable for the disputed portion of the
blend gas credit. According to the agreement, either party may reinstate the arbitration process
at any time after August 1, 2007. If the arbitration is reinstated and an award is made, the
amounts paid by BP Chemicals will be credited against any sums awarded to us or refunded by us to
BP Chemicals, depending on the ruling of the arbitration panel. We believe that our acetic acid
production agreement does not contemplate the continuation of any portion of the blend gas credit
under these circumstances and will vigorously pursue our position. Although we are in a dispute
with BP Chemicals over the interpretation of this contractual provision, we believe that we
continue to have a constructive working relationship with BP Chemicals, as has been the case since
1986. As part of the on-going settlement negotiations over the blend gas issue, we are discussing
an extension of the term of the acetic acid production agreement.
On February 21, 2007, we received a summons naming us, several benefit plans and the plan
administrators for those plans as defendants in a class action suit, Case No. H-07-0625 filed in
the United States District Court, Southern District of Texas, Houston Division. The plaintiffs
seek to represent a proposed class of retired employees of Sterling Fibers, Inc., one of our former
subsidiaries that we sold in connection with our emergence from bankruptcy in 2002. The plaintiffs
are alleging that we were not permitted to increase their premiums for retiree medical insurance
based on a provision contained in the asset purchase agreement between us and Cytec Industries Inc.
and certain of its affiliates
governing our purchase of our former acrylic fibers business in 1997. During our bankruptcy case,
we specifically rejected this asset purchase agreement and the bankruptcy court approved that
rejection. The plaintiffs are claiming that we violated the terms of the benefit plans and
breached fiduciary duties governed by the Employee Retirement Income Security Act and are seeking
damages, declaratory relief, punitive damages and attorneys fees. We moved to dismiss the
plaintiffs claims in their entirety on July 6, 2007, based on the rejection of the asset purchase
agreement in our bankruptcy case. However, the court denied our motion to dismiss, motion for
reconsideration and our request to allow us to take an interlocutory appeal. Discovery in this
matter is in its beginning stages and we are vigorously defending this action. We are unable to
state at this time if a loss is probable or remote and are unable to determine the possible range
of loss related to this matter, if any.
63
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
On March 4, 2008, Gulf Hydrogen and Energy, L.L.C., or
Gulf Hydrogen, filed suit against us in
the 212th District Court of Galveston County, Texas (Cause No. 08CV0220) to enforce the
provisions of a Memorandum of Understanding, or MOU, entered into between us and Gulf Hydrogen
involving the possible sale of our outstanding equity interests to Gulf Hydrogen for approximately
$390 million. This lawsuit also names certain of our officers, a director and our primary
stockholder as defendants. Gulf Hydrogen does not allege a specific amount of money damages in the
lawsuit but has asked the court to enforce certain MOU provisions which expired on March 1, 2008.
Gulf Hydrogen alleges that the defendants breached the terms of the MOU and made certain
misrepresentations in connection therewith. We are vigorously defending this lawsuit, which we
believe is completely without merit. We also intend to file counterclaims against Gulf Hydrogen
and its principals for damages resulting from their conduct.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial position, results of
operation or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
10. OPERATING SEGMENT AND SALES INFORMATION
As of December 31, 2007, we have reported our operations through three segments: acetic acid,
plasticizers and styrene. The accounting policies are the same as those described in Note 1.
We use gross profit for reporting the results of our operating segments and this measure includes
all operating items related to the businesses. There are no sales between segments. The revenues
and gross profit (losses) for each of our reportable operating segments are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Revenues: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
100,772 |
|
|
$ |
96,724 |
|
|
$ |
86,125 |
|
Plasticizers |
|
|
28,133 |
|
|
|
44,535 |
|
|
|
41,973 |
|
Styrene |
|
|
681,513 |
|
|
|
524,664 |
|
|
|
513,788 |
|
Other |
|
|
908 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
811,326 |
|
|
$ |
665,923 |
|
|
$ |
641,886 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment gross profit (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
23,441 |
|
|
$ |
25,976 |
|
|
$ |
20,930 |
|
Plasticizers |
|
|
840 |
|
|
|
(847 |
) |
|
|
(1,415 |
) |
Styrene |
|
|
(16,468 |
) |
|
|
(15,510 |
) |
|
|
(30,277 |
) |
Other (1) |
|
|
1,761 |
|
|
|
1,586 |
|
|
|
(486 |
) |
|
|
|
|
|
|
|
|
|
|
Gross profit (loss): |
|
|
9,574 |
|
|
|
11,205 |
|
|
|
(11,248 |
) |
Selling, general and administrative expenses |
|
|
11,843 |
|
|
|
8,347 |
|
|
|
7,811 |
|
Impairment of long-lived assets |
|
|
4,288 |
|
|
|
127,653 |
|
|
|
|
|
Other income |
|
|
(225 |
) |
|
|
(15,724 |
) |
|
|
|
|
Interest and debt related expenses (net of
interest income) |
|
|
15,706 |
|
|
|
10,079 |
|
|
|
10,090 |
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before income tax |
|
$ |
(22,038 |
) |
|
$ |
(119,150 |
) |
|
$ |
(29,149 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
5,319 |
|
|
$ |
6,108 |
|
|
$ |
5,133 |
|
Plasticizers |
|
|
1,990 |
|
|
|
4,328 |
|
|
|
2,535 |
|
Styrene |
|
|
2,490 |
|
|
|
19,076 |
|
|
|
18,399 |
|
Other(2) |
|
|
1,109 |
|
|
|
964 |
|
|
|
7,275 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
10,908 |
|
|
$ |
30,476 |
|
|
$ |
33,342 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
1,220 |
|
|
$ |
771 |
|
|
$ |
498 |
|
Plasticizers |
|
|
|
|
|
|
|
|
|
|
|
|
Styrene |
|
|
2,638 |
|
|
|
6,584 |
|
|
|
4,633 |
|
Other-plant infrastructure |
|
|
2,553 |
|
|
|
4,192 |
|
|
|
4,329 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
6,411 |
|
|
$ |
11,547 |
|
|
$ |
9,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
|
|
|
|
2007 |
|
|
2006 |
|
|
|
|
|
Total assets: |
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
53,769 |
|
|
$ |
44,243 |
|
|
|
|
|
Plasticizers |
|
|
13,216 |
|
|
|
14,000 |
|
|
|
|
|
Styrene |
|
|
71,754 |
|
|
|
110,773 |
|
|
|
|
|
Other(3) |
|
|
167,705 |
|
|
|
76,807 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
306,444 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Gross profit (loss) for Other includes various unallocated
corporate charges and credits. |
|
(2) |
|
Includes depreciation and amortization expense of $6.5 million for discontinued
operations in 2005. |
|
(3) |
|
Components of Other are presented in the table below: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
|
|
|
|
2007 |
|
|
2006 |
|
|
|
|
|
Total assets: |
|
|
|
|
|
|
|
|
|
|
|
|
Corporate: |
|
|
|
|
|
|
|
|
|
|
|
|
Cash |
|
$ |
100,183 |
|
|
$ |
20,690 |
|
|
|
|
|
Other |
|
|
27,998 |
|
|
|
15,955 |
|
|
|
|
|
Plant infrastructure: |
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
39,524 |
|
|
|
40,162 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
167,705 |
|
|
$ |
76,807 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales to major customers constituting 10% or more of total revenues and export sales from
continuing operations were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Major customers: |
|
|
|
|
|
|
|
|
|
|
|
|
BP Chemicals |
|
$ |
100,772 |
|
|
$ |
96,724 |
|
|
$ |
86,125 |
|
Customer A |
|
|
* |
|
|
|
111,075 |
|
|
|
93,752 |
|
Customer B |
|
|
131,670 |
|
|
|
144,278 |
|
|
|
124,149 |
|
Customer C |
|
|
* |
|
|
|
67,802 |
|
|
|
77,570 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Export sales: |
|
|
|
|
|
|
|
|
|
|
|
|
Export revenues |
|
$ |
359,918 |
|
|
$ |
69,926 |
|
|
$ |
143,448 |
|
Percentage of total revenues |
|
|
44 |
% |
|
|
11 |
% |
|
|
22 |
% |
Exports to China |
|
|
14 |
% |
|
|
* |
|
|
|
* |
|
Exports to Brazil |
|
|
11 |
% |
|
|
* |
|
|
|
* |
|
|
|
|
* |
|
Does not comprise more than 10% of total revenue for the
periods indicated, therefore not presented. |
11. FINANCIAL INSTRUMENTS
Concentrations of Risk
We sell our products primarily to companies involved in the petrochemicals industry. We
perform ongoing credit evaluations of our customers and generally do not require collateral for
accounts receivable. However, letters of credit are required by us on many of our export sales.
Historically, our credit losses have been minimal.
We maintain cash deposits with major banks, which from time to time may exceed federally
insured limits. We periodically assess the financial condition of these institutions and believe
that the likelihood of any possible loss is minimal.
64
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Fair Value of Financial Instruments
The carrying amounts reflected in the consolidated balance sheets for cash and cash
equivalents, accounts receivable, accounts payable and certain accrued liabilities approximate fair
value due to the short maturities of these instruments. As of December 31, 2007, the fair value of
our Secured Notes was $152 million based on broker quotes for private transactions.
12. CAPITAL STOCK
Under our Certificate of Incorporation, we are authorized to issue 20,125,000 shares of
capital stock, consisting of 20,000,000 shares of common stock, par value $0.01 per share, and
125,000 shares of preferred stock, par value $0.01 per share. In December 2002, we made our
initial issuance of 2,825,000 shares of common stock. Subject to applicable law and the provisions
of our Certificate of Incorporation, the indenture governing our Secured Notes and our revolving
credit facility, dividends may be declared on our shares of capital stock at the discretion of our
Board of Directors and may be paid in cash, in property or in shares of our capital stock. Upon
the effective date of our Plan of Reorganization, we also issued warrants to purchase, in the
aggregate, 949,367 shares of common stock. Each of these warrants, none of which has been
exercised, represents the right, at any time on or before December 19, 2008, to purchase one share
of our common stock at an exercise price of $52 per share (subject to adjustments).
13. SERIES A CONVERTIBLE PREFERRED STOCK
Under our Certificate of Incorporation, we are authorized to issue 125,000 shares of preferred
stock, par value $0.01 per share. In December 2002, we authorized 25,000 shares and made an
initial issuance of 2,175 shares of our Series A Convertible Preferred Stock, or our Series A
Preferred Stock. Each share of Series A Preferred Stock is convertible at the option of the holder
thereof at any time into 1,000 shares of our common stock, subject to adjustments. Our Series A
Preferred Stock has a cumulative dividend rate of 4% per quarter of the liquidation value of the
outstanding shares of our Series A Preferred Stock, payable in additional shares of Series A
Preferred Stock in arrears on the first business day of each calendar quarter. As our shares of
Series A Preferred Stock are convertible into shares of our common stock (currently on a one to
1,000 share basis), each dividend paid in additional shares of our Series A Preferred Stock has a
dilutive effect on our shares of common stock. Since the initial issuance of our Series A Preferred
Stock, we have issued an additional 2,617.635 shares of our Series A Preferred Stock in dividends
(convertible into 2,617,635 shares of our common stock).
Our Series A Preferred Stock carries a liquidation preference of $13,793.11 per share, subject
to adjustments. We may redeem all or any number of our shares of Series A Preferred Stock at any
time after December 19, 2005, at a redemption price determined in accordance with the Certificate
of Designations, Preferences, Rights and Limitations of our Series A Preferred Stock, provided that
the current equity value of our capital stock issued in December 2002 exceeds specified levels.
The holders of our Series A Preferred Stock may elect to have us redeem all or any of their shares
of our Series A Preferred Stock following a specified change of control at a redemption price equal
to the greater of:
|
|
|
the liquidation preference for such shares (plus accrued and unpaid dividends); |
|
|
|
|
in the event of a merger or consolidation, the fair market value of the consideration
that would have been received in such merger or consolidation in respect of the shares of
our common stock into which such shares of our Series A Preferred Stock were convertible
immediately prior to such merger or consolidation had such shares of our Series A Preferred
Stock been converted prior thereto; or |
|
|
|
|
in the event of some other specified change of control, the current market value of the
shares of our common stock into which such shares of our Series A Preferred Stock were
convertible immediately prior to such change of control had such shares of our Series A
Preferred Stock been converted prior thereto (plus accrued and unpaid dividends). |
65
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Given that certain of the redemption features are outside of our control, our Series A
Convertible Preferred Stock has been reflected in the consolidated balance sheet as temporary
equity.
Our preferred stock dividends are recorded at their fair value, at each dividend accrual date.
The fair value of our preferred stock
dividends is determined each quarter using valuation techniques that
include a component representing the intrinsic value of the dividends
(which represents the greater of the liquidation value of the
preferred shares being issued or the fair value of the common stock
into which the shares could be converted) and an option component
(which is determined using a Black-Scholes Option Pricing Model).
These dividends are recorded in our consolidated statements of operations, with an offset to
redeemable preferred stock in our consolidated balance sheets. As we are in an accumulated deficit
position, these dividends are treated as a reduction to additional
paid-in capital. Assumptions utilized in the Black-Scholes model include:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
2006 |
|
2005 |
|
|
|
Risk-free interest rate |
|
|
3.5 |
% |
|
|
4.7 |
% |
|
|
4.4 |
% |
Volatility |
|
|
55.5 |
% |
|
|
46.2 |
% |
|
|
50.3 |
% |
Dividend yield |
|
|
|
|
|
|
|
|
|
|
|
|
Expected term |
|
|
5.0 |
|
|
|
5.0 |
|
|
|
5.0 |
|
Our Series A Preferred Stock is not currently redeemable or probable of redemption. If the
Series A Preferred Stock had been redeemed as of December 31, 2007, the redemption amount would
have been approximately $83.9 million. The liquidation amount of our Series A Preferred Stock as
of December 31, 2007 is $66.1 million.
14. RELATED PARTY TRANSACTIONS
Resurgence Asset Management, L.L.C., or Resurgence, has beneficial ownership of a substantial
majority of the voting power of our equity securities due to its investment and disposition
authority over securities owned by its and its affiliates managed funds and accounts. Currently,
Resurgence has beneficial ownership of over 99% of our Series A Preferred Stock and over 60% of our
common stock, representing ownership of over 84% of the total voting power of our equity. Each
share of our Series A Preferred Stock is convertible at the option of the holder thereof at any
time into 1,000 shares of our common stock, subject to adjustments. The holders of our Series A
Preferred Stock are entitled to designate a number of our directors roughly proportionate to their
overall equity ownership, but in any event not less than a majority of our directors as long as
they hold in the aggregate at least 35% of the total voting power of our equity. As a result,
these holders have the ability to control our management, policies and financing decisions, elect a
majority of our Board and control the vote on most matters presented to a vote of our stockholders.
In addition, our shares of Series A Preferred Stock, almost all of which are beneficially owned by
Resurgence, carry a cumulative dividend rate of 4% per quarter, payable in additional shares of our
Series A Preferred Stock. Each dividend paid in additional shares of our Series A Preferred Stock
has a dilutive effect on our shares of common stock and increases the percentage of the total
voting power of our equity beneficially owned by Resurgence. Series A Preferred Stock dividends
were 695.874 shares, 594.832 shares and 508.465 shares during 2007, 2006 and 2005, respectively.
Four of our directors, Messrs. Steve Gidumal, Byron Haney, Karl Schwarzfeld and Philip Sivin, are
currently employed by Resurgence. Pursuant to established policies of Resurgence, all director
compensation earned by employees of Resurgence is paid directly to Resurgence. During 2007, 2006
and 2005, we paid Resurgence an aggregate amount equal to $150,000, $115,000 and $177,500,
respectively, related to director compensation for Messrs. Gidumal, Haney, Schwarzfeld and Sivin,
along with reimbursement of an immaterial amount of direct, out-of-pocket expenses incurred in
connection with services as directors.
15. NEW ACCOUNTING STANDARDS
In September 2006, the FASB issued SFAS No. 157, Fair Value Measurements, or SFAS No. 157.
This statement establishes a framework for measuring fair value in generally accepted accounting
principles and expands disclosures about fair value measurements for financial assets and
liabilities, as well as for any other assets and liabilities that are carried at fair value on a
recurring basis in financial statements. SFAS No. 157 is effective for financial statements issued
for fiscal years beginning after November 15, 2007, and interim periods within those fiscal years.
There is a one year deferral for the implementation of SFAS No. 157 for other non-financial assets
and liabilities. We will adopt SFAS No. 157 beginning January 1, 2008. We are currently
evaluating the impact on our consolidated financial statements.
66
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
In February 2007, the FASB issued Statement of Financial Accounting Standards No. 159, The
Fair Value Option for Financial Assets and Financial Liabilities, or SFAS No. 159. SFAS No. 159,
which amends SFAS No. 115, Accounting for Certain Investments in Debt and Equity Securities,
allows certain financial assets and liabilities to be recognized, at our election, at fair market
value, with any gains or losses for the period recorded in the statement of operations. SFAS No.
159 is effective for fiscal years beginning after November 15, 2007, and we do not believe it will
have a material impact on our financial statements.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations, or
SFAS 141R. SFAS 141R broadens the guidance of SFAS 141, extending its applicability to all
transactions and other events in which one entity obtains control over one or more other
businesses. It broadens the fair value measurement and recognition of assets acquired, liabilities
assumed, and interests transferred as a result of business combinations. SFAS 141R expands on
required disclosures to improve the statement users abilities to evaluate the nature and financial
effects of business combinations. SFAS 141R is effective for fiscal years beginning after December
15, 2008. We do not expect the adoption of SFAS 141R to have a material impact on our financial
statements.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements; an amendment of ARB No. 51, or SFAS No. 160. This statement establishes the
accounting and reporting standards for a noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary. This statement clarifies that a noncontrolling interest in a
subsidiary is an ownership interest in the consolidated entity that should be reported as equity in
the consolidated financial statements. SFAS No. 160 requires retroactive adoption of the
presentation and disclosure requirements for existing minority interests and applies prospectively
to business combinations for fiscal years beginning after December 15, 2008 and will not have a
material impact on our financial statements.
In March 2008, the FASB issued SFAS No. 161, Disclosures About Derivative Instruments and
Hedging Activities, or SFAS No. 161. This statement requires enhanced disclosures about an
entitys derivative and hedging activities, with the intent to provide users of financial
statements with an enhanced understanding of (a) how and why an entity uses derivative instruments,
(b) how derivative instruments and related hedged items are accounted for under SFAS No. 133,
Accounting for Derivative Instruments and Hedging Activities and its related interpretations and
(c) how derivative instruments and related hedged items affect an entitys financial position,
financial performance and cash flows. SFAS No. 161 is effective for fiscal years beginning after
November 15, 2008. We are currently evaluating the impact on our consolidated financial
statements.
16. RESTATEMENT OF FINANCIAL INFORMATION
Subsequent to the issuance of our consolidated financial statements for the quarter ended
September 30, 2007, we determined that accounting errors, as described below, were included in our
previously issued consolidated financial statements. As a result, we have restated our
consolidated financial statements for the years ended December 31, 2006 and 2005 due to the
following errors:.
|
|
|
Paid-in-kind dividends on our Series A Preferred Stock were incorrectly recorded as
4% of the Series A Preferred Stocks liquidation value versus the fair value of the
dividends. As a result of this error, redeemable preferred stock was understated and
additional paid-in capital was overstated by approximately $26 million and $22 million
as of December 31, 2006 and 2005, respectively, and preferred stock dividends and net
loss attributable to common shareholders was understated by $4 million, $10 million and
$8 million for the fiscal years ended December 31, 2006, 2005 and 2004, respectively. |
|
|
|
|
Disputed revenues were inappropriately recognized resulting in a gross up of the
consolidated statements of operations for the fiscal year ended December 31, 2006.
Revenues and selling, general and administrative expenses were overstated by $1.6 million for the fiscal year
ended December 31, 2006. Accounts receivable and allowance for doubtful accounts were both overstated by
$1.6 million as of December 31, 2006. |
|
|
|
|
The current and non-current liabilities of our pension and postretirement benefit
plans were incorrectly recorded in the consolidated balance sheet as of December 31,
2006. Current liabilities were overstated and non-current liabilities were understated
by $6.6 million as of December 31, 2006. |
|
|
|
|
Operating segments were not properly disclosed in accordance with SFAS
No. 131 Disclosure about Segments of an Enterprise and Related
Information. Historically we believed our operations constituted one operating segment,
however, after further analysis we believe we have three operating segments and have
disclosed the required segment information in Note 10. |
67
STERLING CHEMICALS, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS(Continued)
The following is a summary of the effect of the restatements on the originally issued
Consolidated Statements of Operations for the years ended
December 31, 2006 and 2005, Consolidated Balance Sheet as of
December 31, 2006 and the Consolidated Statements of Changes in
Stockholders Equity for the years ended December 31, 2006
and 2005:
CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in Thousands, Except Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2006 |
|
2005 |
|
|
Previously |
|
Restatement |
|
|
|
|
|
Previously |
|
Restatement |
|
|
|
|
reported |
|
Adjustment |
|
As Restated |
|
reported |
|
Adjustment |
|
As Restated |
|
|
|
|
|
Revenues |
|
$ |
667,544 |
|
|
$ |
(1,621 |
) |
|
$ |
665,923 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) |
|
|
12,826 |
|
|
|
(1,621 |
) |
|
|
11,205 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and
administrative expenses |
|
|
9,968 |
|
|
|
(1,621 |
) |
|
|
8,347 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred stock dividends |
|
|
8,205 |
|
|
|
3,569 |
|
|
|
11,774 |
|
|
$ |
7,014 |
|
|
$ |
9,970 |
|
|
$ |
16,984 |
|
Net loss attributable to
common stockholders |
|
|
(113,864 |
) |
|
|
(3,569 |
) |
|
|
(117,433 |
) |
|
|
(36,582 |
) |
|
|
(9,970 |
) |
|
|
(46,552 |
) |
Per share: |
|
Loss from continuing operations |
|
|
(39.91 |
) |
|
|
(1.26 |
) |
|
|
(41.17 |
) |
|
|
(9.03 |
) |
|
|
(3.52 |
) |
|
|
(12.55 |
) |
Net loss per
share attributable to common stockholders, basic and diluted |
|
|
(40.26 |
) |
|
|
(1.26 |
) |
|
|
(41.52 |
) |
|
|
(12.94 |
) |
|
|
(3.52 |
) |
|
|
(16.46 |
) |
CONSOLIDATED BALANCE SHEET
(Dollars in Thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2006 |
|
|
Previously |
|
Restatement |
|
As |
|
|
reported |
|
Adjustment |
|
Restated |
|
|
|
Accrued liabilities |
|
$ |
22,872 |
|
|
$ |
(6,556 |
) |
|
$ |
16,316 |
|
Total current liabilities |
|
|
62,212 |
|
|
|
(6,556 |
) |
|
|
55,656 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred credits and other liabilities |
|
|
49,291 |
|
|
|
6,556 |
|
|
|
55,847 |
|
Redeemable preferred stock |
|
|
56,507 |
|
|
|
25,809 |
|
|
|
82,316 |
|
Stockholders equity: |
|
|
|
|
|
|
|
|
|
|
|
|
Additional paid-in capital |
|
|
184,500 |
|
|
|
(25,809 |
) |
|
|
158,691 |
|
Total stockholders deficiency in assets |
|
|
(22,766 |
) |
|
|
(25,809 |
) |
|
|
(48,575 |
) |
CONSOLIDATED STATEMENTS OF
CHANGES IN STOCKHOLDERS EQUITY (DEFICIENCY IN ASSETS)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, |
|
|
2006 |
|
2005 |
|
|
Previously |
|
Restatement |
|
|
|
|
|
Previously |
|
Restatement |
|
|
|
|
reported |
|
Adjustment |
|
As Restated |
|
reported |
|
Adjustment |
|
As Restated |
|
|
|
|
|
Stockholders deficiency in assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred stock dividends |
|
$ |
(8,205 |
) |
|
$ |
(3,569 |
) |
|
$ |
(11,774 |
) |
|
$ |
(7,014 |
) |
|
$ |
(9,970 |
) |
|
$ |
(16,984 |
) |
In addition, the prior
period adjustment of $12.2 million was comprised of $7.9 million and $4.3 million for fiscal years
ended December 31, 2004 and 2003, respectively.
68
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Sterling Chemicals, Inc.
Houston, Texas:
We have audited the accompanying consolidated balance sheets of Sterling Chemicals, Inc. and
subsidiaries, or the Company, as of December 31, 2007 and 2006, and the related consolidated
statements of operations, changes in stockholders equity (deficiency in assets), and cash flows
for each of the three years in the period ended December 31, 2007. These financial statements are
the responsibility of the Companys management. Our responsibility is to express an opinion on the
financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its
internal control over financial reporting. Our audits included consideration of internal control
over financial reporting as a basis for designing audit procedures that are appropriate in the
circumstances, but not for the purpose of expressing an opinion on the effectiveness of the
Companys internal control over financial reporting. Accordingly, we express no such opinion. An
audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in
the financial statements, assessing the accounting principles used and significant estimates made
by management, as well as evaluating the overall financial statement presentation. We believe that
our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material
respects, the financial position of Sterling Chemicals, Inc. and subsidiaries as of December 31,
2007 and 2006, and the results of their operations and their cash flows for each of the three years
in the period ended December 31, 2007, in conformity with accounting principles generally accepted
in the United States of America.
As discussed in Note 16 to the Consolidated Financial Statements, the accompanying
consolidated financial statements have been restated.
As discussed in Note 8 to the Consolidated Financial Statements, the Company changed its
method of accounting for defined benefit pension and other postretirement plans as of December 31,
2006.
|
|
|
|
|
|
|
|
/s/ DELOITTE & TOUCHE LLP
|
|
|
|
|
|
|
|
|
Houston, Texas
April 10, 2008
69
STERLING CHEMICALS, INC. AND SUBSIDIARIES
SUPPLEMENTAL FINANCIAL INFORMATION
QUARTERLY FINANCIAL DATA (unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
First |
|
Second |
|
Third |
|
Fourth |
|
|
Year |
|
Quarter |
|
Quarter |
|
Quarter |
|
Quarter |
|
|
|
|
|
|
(Dollars in Thousands, Except Per Share Data) |
Revenues (as previously reported) |
|
|
2007 |
|
|
$ |
197,120 |
|
|
$ |
253,484 |
|
|
$ |
208,830 |
|
|
$ |
154,896 |
|
Restatement adjustment |
|
|
|
|
|
|
(1,006 |
) |
|
|
(1,032 |
) |
|
|
(966 |
) |
|
|
|
|
|
|
|
|
|
|
|
Revenues (as restated) |
|
|
2007 |
|
|
$ |
196,114 |
|
|
$ |
252,452 |
|
|
$ |
207,864 |
|
|
$ |
154,896 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues (as previously reported) |
|
|
2006 |
|
|
$ |
136,670 |
|
|
$ |
150,385 |
|
|
$ |
189,916 |
|
|
$ |
190,573 |
|
Restatement adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(646 |
) |
|
|
(975 |
) |
|
|
|
|
|
|
|
Revenues (as restated) |
|
|
2006 |
|
|
$ |
136,670 |
|
|
$ |
150,385 |
|
|
$ |
189,270 |
|
|
$ |
189,598 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) (as previously reported) |
|
|
2007 |
|
|
$ |
10,164 |
|
|
$ |
9,479 |
|
|
$ |
3,048 |
|
|
$ |
(10,113 |
) |
Restatement adjustment |
|
|
|
|
|
|
(1,006 |
) |
|
|
(1,032 |
) |
|
|
(966 |
) |
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) (as restated) |
|
|
2007 |
|
|
$ |
9,158 |
|
|
$ |
8,447 |
|
|
$ |
2,082 |
|
|
$ |
(10,113 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss) (as previously reported) |
|
|
2006 |
|
|
$ |
(11,853 |
) |
|
$ |
5,482 |
|
|
$ |
13,334 |
|
|
$ |
5,863 |
|
Restatement adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(646 |
) |
|
|
(975 |
) |
|
|
|
|
|
|
|
Gross profit (loss) (as restated) |
|
|
2006 |
|
|
$ |
(11,853 |
) |
|
$ |
5,482 |
|
|
$ |
12,688 |
|
|
$ |
4,888 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations (as previously reported) |
|
|
2007 |
|
|
|
3,223 |
|
|
|
441 |
|
|
|
(4,489 |
) |
|
|
(21,584 |
) |
Other
comprehensive income adjustment |
|
|
|
|
|
|
|
|
|
|
973 |
|
|
|
4,901 |
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations (as restated) |
|
|
|
|
|
$ |
3,223 |
|
|
$ |
1,414 |
|
|
$ |
412 |
|
|
$ |
(21,584 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) from continuing operations (1) |
|
|
2006 |
|
|
|
(9,135 |
) |
|
|
2,137 |
|
|
|
9,949 |
|
|
|
(107,613 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from discontinued operations, net of tax |
|
|
2007 |
|
|
|
(554 |
) |
|
|
(887 |
) |
|
|
(395 |
) |
|
|
(557 |
) |
|
|
|
2006 |
|
|
|
(1,254 |
) |
|
|
(496 |
) |
|
|
625 |
|
|
|
128 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) attributable to common stockholders
(as previously reported) |
|
|
2007 |
|
|
$ |
409 |
|
|
$ |
(2,797 |
) |
|
$ |
(7,329 |
) |
|
$ |
(26,530 |
) |
Restatement
adjustments |
|
|
|
|
|
|
(789 |
) |
|
|
(1,653 |
) |
|
|
2,211 |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) attributable to common stockholders
(as restated) |
|
|
2007 |
|
|
$ |
(380 |
) |
|
$ |
(4,450 |
) |
|
$ |
(5,118 |
) |
|
$ |
(26,530 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) attributable to common stockholders
(as previously reported) |
|
|
2006 |
|
|
$ |
(12,321 |
) |
|
$ |
(368 |
) |
|
$ |
8,484 |
|
|
$ |
(109,659 |
) |
Restatement
adjustments |
|
|
|
|
|
|
(599 |
) |
|
|
(1,146 |
) |
|
|
(939 |
) |
|
|
(885 |
) |
|
|
|
|
|
|
|
Net income (loss) attributable to common stockholders
(as restated) |
|
|
2006 |
|
|
$ |
(12,920 |
) |
|
$ |
(1,514 |
) |
|
$ |
7,545 |
|
|
$ |
(110,544 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share of common stock: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted (as previously reported) |
|
|
2007 |
|
|
$ |
0.14 |
|
|
$ |
(0.99 |
) |
|
$ |
(2.59 |
) |
|
$ |
(9.38 |
) |
Restatement
adjustments |
|
|
|
|
|
|
(0.28 |
) |
|
|
(0.58 |
) |
|
|
0.78 |
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted (as restated) |
|
|
2007 |
|
|
$ |
(0.14 |
) |
|
$ |
(1.57 |
) |
|
$ |
(1.81 |
) |
|
$ |
(9.38 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic (as previously reported) |
|
|
2006 |
|
|
$ |
(4.36 |
) |
|
$ |
(0.13 |
) |
|
$ |
3.00 |
|
|
$ |
(38.77 |
) |
Restatement
adjustments |
|
|
|
|
|
|
(0.21 |
) |
|
|
(0.41 |
) |
|
|
(0.33 |
) |
|
|
(0.31 |
) |
|
|
|
|
|
|
|
Basic (as restated) |
|
|
2006 |
|
|
$ |
(4.57 |
) |
|
$ |
(0.54 |
) |
|
$ |
2.67 |
|
|
$ |
(39.08 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted (as previously reported) |
|
|
2006 |
|
|
$ |
(4.36 |
) |
|
$ |
(0.13 |
) |
|
$ |
1.60 |
|
|
$ |
(38.77 |
) |
Restatement
adjustments |
|
|
|
|
|
|
(0.21 |
) |
|
|
(0.41 |
) |
|
|
|
|
|
|
(0.31 |
) |
|
|
|
|
|
|
|
Diluted (as restated) |
|
|
2006 |
|
|
$ |
(4.57 |
) |
|
$ |
(0.54 |
) |
|
$ |
1.60 |
|
|
$ |
(39.08 |
) |
|
|
|
|
|
|
|
70
As discussed in Note 16 to the consolidated financial statements for the year ended December
31, 2007 contained in Item 8. of this Annual Report on Form 10-K, subsequent to the issuance of our
consolidated financial statements for the quarter ended September 30, 2007, we determined that
accounting errors, as described below, were included in our previously issued consolidated
financial statements. As a result, we have restated our condensed consolidated financial
statements for the quarters ended March 31, June 30 and
September 30 in both 2007 and 2006 and December 31, 2006, due to
the following errors:
|
|
|
Paid-in-kind dividends on our Series A Preferred Stock were incorrectly recorded as
4% of the Series A Preferred Stocks liquidation value versus the fair value of the
dividends. As a result of this error, redeemable preferred stock was understated and
additional paid-in capital was overstated by approximately $32 million, $29 million,
$27 million, $26 million, $25 million, $24 million and $23 million as of September 30,
2007, June 30, 2007, March 31 2007, December 31, 2006, September 30, 2006, June 30,
2006 and March 31, 2006, respectively. Preferred stock dividends and net loss
attributable to common shareholders was understated by approximately $3 million, $2
million and $1 million for the three months ended September 30, 2007, June 30, 2007 and
March 31 2007, respectively, and approximately $1 million for each of the three months
ended December 31, 2006, September 30, 2006, June 30, 2006 and March 31, 2006. |
|
|
|
|
Disputed revenues were inappropriately recognized resulting in a gross up of the
consolidated statements of operations for quarterly periods ended September 30, June
30, March 31 2007, December 31, 2006 and September 30, 2006. Revenues and selling,
general and administrative expenses were overstated by $1.0 million, $1.0 million, $1.0
million, $1.0 million and $0.6 million for the three months ended September 30, 2007,
June 30, 2007, March 31 2007, December 31, 2006, and September 30, 2006, respectively.
|
|
|
|
|
Deferred taxes were not recognized on benefit adjustments to
other comprehensive income, or OCI, for the quarterly periods ended
September 30 and June 30, 2007. OCI was overstated and
benefit for income taxes was understated by $4.9 million and
$1.0 million as of September 30 and June 30, 2007,
respectively. |
(1)
In the fourth quarter of 2006, we recorded a $127.7 million impairment charge to our
styrene assets.
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial
Disclosure
None.
Item 9A(T). Controls and Procedures
Based on their evaluation as of December 31, 2007, our Chief Executive Officer and Chief
Financial Officer concluded as of December 31, 2007 that our disclosure controls and procedures,
as defined in Rules 13a-15(e) and 15d-15(e) under the Securities and Exchange Act of 1934, as
amended, or Exchange Act, were not effective to ensure that information required to be disclosed by
the company in the reports it files or submits under the Exchange Act is recorded, processed,
summarized and reported, within the time periods specified in the SECs rules and forms, and to
ensure that the information required to be disclosed in the reports filed or submitted under the
Exchange Act is accumulated and communicated to management, including the chief executive officer
and chief financial officer, as appropriate to allow timely decisions regarding required disclosure
because of the identification of a material weakness in our internal control over financial
reporting, which we view as an integral part of our disclosure controls and procedures.
MANAGEMENTS ANNUAL REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
Our management is responsible for establishing and maintaining adequate internal control over
financial reporting, as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act. These
rules define internal control over financial reporting as a process designed by, or under the
supervision of, a companys chief executive officer and chief financial officer, to provide
reasonable assurance regarding the reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with generally accepted accounting
principles. Our internal control over financial reporting includes those policies and procedures
that:
|
|
|
pertain to the maintenance of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of our assets; |
|
|
|
|
provide reasonable assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally accepted accounting
principles, and that our receipts and expenditures are being made only in accordance with
authorizations of our management and directors; and |
|
|
|
|
provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use or disposition of our assets that could have a material effect on the
financial statements. |
Because of its inherent limitations, internal control over financial reporting may not prevent
or detect misstatements. In addition, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become inadequate because of changes in
conditions, or that the degree of compliance with the policies or procedures may deteriorate.
With the participation of our Chief Executive Officer and Chief Financial Officer, our
management conducted an evaluation of the effectiveness of our internal controls over financial
reporting based on the criteria established in Internal Control Integrated Framework issued by
the Committee of Sponsoring Organizations of the Treadway Commission. The objective of this
assessment was to determine whether our internal control over financial reporting was effective as
of December 31, 2007.
A material weakness is a deficiency, or combination of deficiencies, in internal control over
financial reporting such that there is a reasonable possibility that a material misstatement of our
annual or interim consolidated financial statements will not be prevented or detected on a timely
basis. In our assessment of the effectiveness of internal control over financial reporting as of
December 31, 2007, we identified a material weakness with respect to the appropriate application of
complex accounting guidance to significant, material transactions. We lacked sufficient control
procedures as well as adequate involvement of knowledgeable technical accounting resources. The
material weakness resulted in a restatement of our financial statements as set forth in Note 16 to
the consolidated financial statements, and, if not remediated, it is reasonably possible that our
consolidated financial statements will contain a material misstatement in the future.
71
Remediation and Changes in Internal Controls
We have developed and are implementing remediation plans to address our material weakness. We
have taken the following actions to improve our internal control over financial reporting:
|
|
|
A Corporate Controller and Chief Accounting Officer was hired, effective December
3, 2007. This position was open for the majority of 2007 due to changes in our
financial personnel. We believe this addition will improve our internal control over
financial reporting by adding an additional layer of review with respect to
significant, complex accounting matters. |
|
|
|
|
We have implemented a process that ensures the timely review and approval of
complex accounting guidance by qualified accounting personnel and will utilize
external subject matter experts, where appropriate. |
Management believes that there are no material inaccuracies or omissions of material fact and,
to the best of its knowledge, believes that the consolidated financial statements for the year
ended December 31, 2007 fairly present, in all material respects, our financial condition and our
results of operations in conformity with accounting principles generally accepted in the United
States of America.
Other than as described above, there have not been any other changes in our internal control
over financial reporting during the quarter ended December 31, 2007, which have materially
affected, or are reasonably likely to materially affect, our internal control over financial
reporting.
This annual report does not include an attestation report of our registered public accounting
firm regarding internal control over financial reporting. Managements report was not subject to
attestation by our registered public accounting firm pursuant to temporary rules of the Securities
and Exchange Commission that permit us to provide only managements report in this annual report.
72
PART III
Item 10. Directors, Executive Officers and Corporate Governance
Reference is made to the information responsive to Item 10 of this Part III contained in our
definitive proxy statement for our 2008 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 11. Executive Compensation
Reference is made to the information responsive to Item 11 of this Part III contained in our
definitive proxy statement for our 2008 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters
Reference is made to the information responsive to Item 12 of this Part III contained in our
definitive proxy statement for our 2008 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 13. Certain Relationships and Related Transactions
Reference is made to the information responsive to Item 13 of this Part III contained in our
definitive proxy statement for our 2008 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
Item 14. Principal Accountant Fees and Services
Reference is made to the information responsive to Item 14 of this Part III contained in our
definitive proxy statement for our 2008 Annual Meeting of Stockholders which is hereby incorporated
herein by reference in response to this item.
73
PART IV
Item 15. Exhibits and Consolidated Financial Statement Schedules
(a) Financial Statements, Financial Statement Schedules and Exhibits.
|
1. |
|
Consolidated Financial Statements. See Item 8. Financial Statements and
Supplementary Data Index to Financial Statements. |
|
|
2. |
|
Consolidated Financial Statement Schedules. All schedules for which
provision is made in Regulation S-X either are not required under the related
instruction or are inapplicable and, therefore, have been omitted. |
|
|
3. |
|
Exhibits. See the Exhibit Index for a list of those exhibits filed herewith,
which index also includes and identifies management contracts or compensatory plans or
arrangements required to be filed as exhibits to this Form 10-K by Item
601(b)(10)(iii) of Regulation S-K. |
(b) Exhibit Index.
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
2.1
|
|
|
|
Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc. into
Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 2.1 to our
Annual Report on Form 10-K for the fiscal year ended September 30, 2002). |
|
|
|
|
|
2.2
|
|
|
|
Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et. al., Debtors,
dated October 14, 2002 (incorporated herein by reference from Exhibit 2.1 to our Form
8-K filed on November 26, 2002). |
|
|
|
|
|
2.3
|
|
|
|
First Modification to Joint Plan of Reorganization of Sterling Chemicals Holdings,
Inc., et. al., Debtors, dated November 18, 2002 (incorporated herein by reference from
Exhibit 2.2 to our Form 8-K filed on November 26, 2002). |
|
|
|
|
|
3.1
|
|
|
|
Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated herein by reference from Exhibit 3.1 to our Quarterly
Report on Form 10-Q for the quarterly period ended March 31, 2005). |
|
|
|
|
|
3.2
|
|
|
|
Restated Certificate of Designations, Preferences, Rights and Limitations of Series
A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year ended
December 31, 2003). |
|
|
|
|
|
3.3
|
|
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated herein by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the quarterly
period ended March 31, 2007). |
|
|
|
|
|
4.1
|
|
|
|
Warrant Agreement dated as of December 19, 2002 by and between Sterling Chemicals,
Inc., and Wells Fargo Bank Minnesota, N.A., as warrant agent (incorporated herein by
reference from Exhibit 5 to our Form 8-A filed on December 19, 2002). |
|
|
|
|
|
4.2
|
|
|
|
Registration Rights Agreement dated as of December 19, 2002 by and between Sterling
Chemicals, Inc. and Resurgence Asset Management, L.L.C. (incorporated herein by
reference from Exhibit 7 to our Form 8-A filed on December 19, 2002). |
|
|
|
|
|
4.3
|
|
|
|
Tag Along Agreement dated as of December 19, 2002 by and among Sterling Chemicals,
Inc., Resurgence Asset Management, L.L.C. and the Official Committee of the Unsecured
Creditors (incorporated herein by reference from Exhibit 8 to our Form 8-A filed on
December 19, 2002). |
|
|
|
|
|
4.4
|
|
|
|
Indenture dated December 19, 2002 by and among Sterling Chemicals, Inc., as Issuer,
Sterling Chemicals Energy, Inc., as Guarantor, and National City Bank, as Trustee,
governing the 10% Senior Secured Notes due 2007 of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit T3-C to Amendment No. 3 to our Form T-3
filed on December 19, 2002). |
74
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
4.5
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture Filing
dated December 19, 2002 made by Sterling Chemicals, Inc., as Trustor, to Thomas S.
Henderson, as Individual Trustee for the benefit of National City Bank, in its
capacity as described therein, as Beneficiary (incorporated herein by reference from
Exhibit 4.2 to our Transition Report on Form 10-Q for the transition period ended
December 31, 2002). |
|
|
|
|
|
4.6
|
|
|
|
Security Agreement dated as of December 19, 2002 by and among Sterling Chemicals,
Inc. and Sterling Chemicals Energy, Inc., as Assignors, National City Bank, as
Collateral Agent, and National City Bank, as Indenture Trustee for the benefit of the
holders the 10% Senior Secured Notes due 2007 of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 4.3 to our Transition Report on Form
10-Q for the transition period ended December 31, 2002). |
|
|
|
|
|
4.7
|
|
|
|
Supplemental Indenture dated March 15, 2007 to the Indenture dated December 19, 2002
by and among Sterling Chemicals, Inc., Sterling Chemicals Energy, Inc. and U. S. Bank
National Association, successor to National City Bank, as Trustee (incorporated by
reference from Exhibit 10.1 to our Form 8-K filed on March 16, 2007). |
|
|
|
|
|
4.8
|
|
|
|
Indenture dated March 29, 2007 by and among Sterling Chemicals, Inc., as Issuer,
Sterling Chemicals Energy, Inc., as Guarantor, and U. S. Bank National Association, as
Trustee and Collateral Agent, governing the 101/4% Senior Secured Notes due 2015 of
Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 4.2 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.9
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture Filing
dated March 29, 2007 made by Sterling Chemicals, Inc., Trustor, to Stanley Keeton, an
Individual Trustee, for the benefit of U. S. Bank National Association, as Collateral
Agent, Beneficiary. (incorporated herein by reference from Exhibit 4.3 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.10
|
|
|
|
Security Agreement dated as of March 29, 2007 by and among Sterling Chemicals, Inc.
and Sterling Chemicals Energy, Inc., as Assignors, U. S. Bank National Association, as
Collateral Agent, and U. S. Bank National Association, as Indenture Trustee for the
benefit of the holders the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals,
Inc. (incorporated herein by reference from Exhibit 4.4 to our Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.11
|
|
|
|
Pledge Agreement dated as of March 29, 2007 by Sterling Chemicals, Inc. and Sterling
Chemicals Energy, Inc. in favor of U. S. Bank National Association, as Collateral
Agent for the Secured Parties (incorporated herein by reference from Exhibit 4.5 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.12
|
|
|
|
Registration Rights Agreement dated as of March 29, 2007 by and among Sterling
Chemicals, Inc., as the Company, Sterling Chemicals Energy, Inc., as Guarantor, and
Jefferies & Company, Inc. and CIBC World Markets Corp., as the Initial Purchasers of
the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 4.6 to our Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2007). |
|
|
|
|
|
10.1
|
|
|
|
Amended and Restated Revolving Credit Agreement dated as of March 29, 2007 by and
among Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Borrowers, the
various financial institutions as are or may become parties thereto from time to time,
as the Lenders, and The CIT Group/Business Credit, Inc., as the Administrative Agent
for the Lenders, and Wachovia Bank, National Association, as Documentation Agent
(incorporated herein by reference from Exhibit 10.1 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.2
|
|
|
|
Amended and Restated Security Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Grantors, in favor of the CIT
Group/Business Credit, Inc. as Administrative Agent for the Secured Parties.
(incorporated herein by reference from Exhibit 10.2 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.3
|
|
|
|
Amended and Restated Pledge Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling chemicals Energy, Inc. as Pledgors, in favor of The CIT
Group/Business Credit, Inc., as Administrative Agent for the Secured Parties
(incorporated herein by reference from Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
75
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
10.4
|
|
|
|
Intercreditor Agreement dated as of March 29, 2007 among Sterling Chemicals, Inc.
and Sterling Chemicals Energy, Inc., as Borrowers, The CIT Group/Business Credit,
Inc., as First Lien Collateral Agent, and U. S. Bank National Association, as Second
Lien Collateral Agent (incorporated herein by reference from Exhibit 10.4 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.5*
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated 2002 Stock Plan (incorporated herein
by reference from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
|
10.6*
|
|
|
|
Fifth Amended and Restated Key Employee Protection Plan (incorporated herein by
reference from Exhibit 10.2 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
|
10.7*
|
|
|
|
Third Amended and Restated Severance Pay Plan (incorporated herein by reference from
Exhibit 10.7 to our Annual Report on Form 10-K for the fiscal year ended December 31,
2003). |
|
|
|
|
|
**10.7(a)*
|
|
|
|
First Amendment to Third Amended and Restated Severance Pay Plan. |
|
|
|
|
|
10.8*
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Salaried Employees Pension Plan
(incorporated herein by reference from Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarterly period ended September 30, 2006). |
|
|
|
|
|
10.8(a)*
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan (incorporated herein by reference from Exhibit 10.7(a) to our
Annual Report on Form 10-K for the fiscal year ended December 31, 2006). |
|
|
|
|
|
10.8(b)*
|
|
|
|
Second Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan (incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended September 30, 2007). |
|
|
|
|
|
**10.8(c)*
|
|
|
|
Third Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan. |
|
|
|
|
|
**10.8(d)*
|
|
|
|
Fourth Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan. |
|
|
|
|
|
10.9*
|
|
|
|
Sterling Chemicals, Inc. Pension Benefit Equalization Plan (incorporated herein by
reference from Exhibit 10.10 to our Registration Statement on Form S-1 (Registration
No. 33-24020)). |
|
|
|
|
|
10.9(a)*
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Pension Benefit Equalization Plan
(incorporated herein by reference from Exhibit 10.9(a) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
10.10*
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Supplemental Employee Retirement Plan
(incorporated herein by reference from Exhibit 10.34 to our Annual Report on Form 10-K
for the fiscal year ended September 30, 1989 (SEC File Number 1-10059)). |
|
|
|
|
|
10.10(a)*
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Amended and Restated Supplemental
Employee Retirement Plan (incorporated herein by reference from Exhibit 10.10(a) to
our Annual Report on Form 10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
10.11
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Hourly Paid Employees Pension Plan
(Effective as of January 1, 2007) (incorporated herein by reference from Exhibit 10.2
to our Quarterly Report on Form 10-Q for the quarterly period ended September 30,
2007). |
|
|
|
|
|
**10.11(a)
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Hourly Paid
Employees Pension Plan (Effective as of January 1, 2007). |
|
|
|
|
|
10.12*
|
|
|
|
Sterling Chemicals, Inc. Seventh Amended and Restated Savings and Investment Plan
(incorporated herein by reference from Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarterly period ended June 30, 2006). |
|
|
|
|
|
10.12(a)*
|
|
|
|
First Amendment to the Seventh Amended and Restated Savings and Investment Plan
(incorporated herein by reference from Exhibit 10.11(a) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2006). |
|
|
|
|
|
**10.12(b)*
|
|
|
|
Second Amendment to the Seventh Amended and Restated Savings and Investment Plan. |
76
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
10.13*
|
|
|
|
Bonus Plan (incorporated herein by reference from Exhibit 10.12 to our Annual Report
on Form 10-K for the fiscal year ended December 31, 2005). |
|
|
|
|
|
10.14*
|
|
|
|
Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan (incorporated herein by
reference from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2007). |
|
|
|
|
|
10.15
|
|
|
|
Articles of Agreement between Sterling Chemicals, Inc., its successors and assigns,
and Texas City, Texas Metal Trades Council, AFL-CIO Texas City, Texas, May 1, 2007 to
May 1, 2012 (incorporated herein by reference from Exhibit 10.5 to our Quarterly
Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.16*
|
|
|
|
Form of Indemnity Agreement with each of its officers and directors (incorporated
herein by reference from Exhibit 10.17 to our Annual Report on Form 10-K for the
fiscal year ended September 30, 1996 (SEC File Number 333-04343-01)). |
|
|
|
|
|
10.17
|
|
|
|
Separation Agreement effective as of May 31, 2005 by and among Sterling Chemicals,
Inc., O&D USA LLC (d/b/a Innovene Chemicals), ANEXCO, LLC and BP Amoco Chemical
Company (incorporated herein by reference from Exhibit 10.1 to our Form 8-K filed on
May 31, 2005). |
|
|
|
|
|
+10.18
|
|
|
|
Second Amended and Restated Production Agreement dated effective as of August 1,
1996 between BP Chemicals Inc. (predecessor in interest to BP Amoco Chemical Company)
and Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 10.3 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 1998 (SEC
File Number 333-04343-01)). |
|
|
|
|
|
+10.18(a)
|
|
|
|
Amendment to Second Amended and Restated Production Agreement dated as of March 1,
2001 between BP Chemicals Inc. (predecessor in interest to BP Amoco Chemical Company)
and Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 10.1 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2001). |
|
|
|
|
|
+10.18(b)
|
|
|
|
Amendment to Second Amended and Restated Production Agreement dated effective as of
April 1, 2005 between BP Amoco Chemical Company and Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.16(b) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2006) |
|
|
|
|
|
+10.19
|
|
|
|
Second Amended and Restated Plasticizers Production Agreement dated effective as of
January 1, 2006 between BASF Corporation and Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 10.19 to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2005). |
|
|
|
|
|
10.20
|
|
|
|
License Agreement dated August 1, 1986 between Monsanto Company and Sterling
Chemicals, Inc. (incorporated herein by reference from Exhibit 10.25 to our
Registration Statement on Form S-1 (Registration No. 33-24020)). |
|
|
|
|
|
+10.21
|
|
|
|
Agreement for the Exclusive Supply of Styrene by and between Sterling Chemicals,
Inc. and NOVA Chemicals Inc., dated September 17, 2007 (incorporated by reference from
Exhibit 10.20 to Amendment No. 1 to our Form S-4 Registration Statement (Registration
No. 333-145803)). |
|
|
|
|
|
**12.1
|
|
|
|
Computation of Ratio of Earnings (Losses) to Fixed Charges. |
|
|
|
|
|
14.1
|
|
|
|
Sterling Chemicals, Inc. Code of Ethics for the Chief Executive Officer and Senior
Financial Officers (incorporated herein by reference from Exhibit 14.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended June 30, 2003). |
|
|
|
|
|
**21.1
|
|
|
|
Subsidiaries of Sterling Chemicals, Inc. |
|
|
|
|
|
**23.1
|
|
|
|
Consent of Deloitte & Touche LLP |
|
|
|
|
|
**31.1
|
|
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
**31.2
|
|
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
|
|
|
|
|
**32.1
|
|
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
**32.2
|
|
|
|
Section 1350 Certification of the Chief Financial Officer |
|
|
|
|
|
99.1
|
|
|
|
Amended and Restated Audit Committee Charter of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 99.1 to our Annual Report on Form 10-K
for the fiscal year ended December 31, 2005). |
77
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
99.2
|
|
|
|
Amended and Restated Corporate Governance Committee Charter of Sterling Chemicals,
Inc. (incorporated herein by reference from Exhibit 99.1 to our Quarterly Report on
Form 10-Q for the quarterly period ended September 30, 2005). |
|
|
|
|
|
99.3
|
|
|
|
Compensation Committee Charter of Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 99.1 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
* |
|
Management contracts or compensatory plans or arrangements. |
|
** |
|
Filed or furnished herewith. |
|
+ |
|
Portions of the exhibit have been omitted and filed separately with the Securities and
Exchange Commission pursuant to a request for confidential treatment. |
78
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
|
|
|
STERLING CHEMICALS, INC. |
|
|
|
|
(Registrant) |
|
|
|
|
|
|
|
|
|
|
|
By:
|
|
/s/ RICHARD K. CRUMP
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Richard K. Crump |
|
|
|
|
|
|
President, Chief Executive Officer and Director |
|
|
|
|
|
|
|
|
|
|
|
By:
|
|
/s/ JOHN R. BEAVER |
|
|
|
|
|
|
|
|
|
|
|
|
|
John R. Beaver |
|
|
|
|
|
|
Senior Vice President-Finance and Chief Financial Officer |
|
|
Date:
April 10, 2008
Pursuant to the requirements of the Securities and Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the registrant and in the capacities and on the
dates indicated.
|
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|
|
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Signature |
|
Title |
|
Date |
|
|
|
|
|
Principal Executive Officer: |
|
|
|
|
|
|
|
|
|
|
|
President, Chief Executive Officer
|
|
April 10, 2008 |
Richard K. Crump
|
|
and Director |
|
|
|
|
|
|
|
Principal Financial Officer: |
|
|
|
|
|
|
|
|
|
|
|
Senior Vice President-Finance
|
|
April 10, 2008 |
John R. Beaver
|
|
and Chief Financial Officer |
|
|
|
|
|
|
|
Principal Accounting Officer: |
|
|
|
|
|
|
|
|
|
/s/ CARLA E. STUCKY
Carla E. Stucky
|
|
Corporate Controller
|
|
April 10, 2008 |
|
|
|
|
|
/s/ STEVEN L. GIDUMAL
Steve L. Gidumal
|
|
Director
|
|
April 10, 2008 |
|
|
|
|
|
/s/ JOHN W. GILDEA
John W. Gildea
|
|
Director
|
|
April 10, 2008 |
|
|
|
|
|
/s/ BYRON J. HANEY
Byron J. Haney
|
|
Director
|
|
April 10, 2008 |
|
|
|
|
|
/s/ KARL W. SCHWARZFELD
Karl W. Schwarzfeld
|
|
Director
|
|
April 10, 2008 |
|
|
|
|
|
/s/ PHILIP M. SIVIN
Philip M. Sivin
|
|
Director
|
|
April 10, 2008 |
|
|
|
|
|
/s/ DR. PETER TING KAI WU
|
|
Director
|
|
April 10, 2008 |
Dr. Peter Ting Kai Wu |
|
|
|
|
79
EXHIBIT INDEX
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
2.1
|
|
|
|
Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc. into
Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 2.1 to our
Annual Report on Form 10-K for the fiscal year ended September 30, 2002). |
|
|
|
|
|
2.2
|
|
|
|
Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et. al., Debtors,
dated October 14, 2002 (incorporated herein by reference from Exhibit 2.1 to our Form
8-K filed on November 26, 2002). |
|
|
|
|
|
2.3
|
|
|
|
First Modification to Joint Plan of Reorganization of Sterling Chemicals Holdings,
Inc., et. al., Debtors, dated November 18, 2002 (incorporated herein by reference from
Exhibit 2.2 to our Form 8-K filed on November 26, 2002). |
|
|
|
|
|
3.1
|
|
|
|
Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated herein by reference from Exhibit 3.1 to our Quarterly
Report on Form 10-Q for the quarterly period ended March 31, 2005). |
|
|
|
|
|
3.2
|
|
|
|
Restated Certificate of Designations, Preferences, Rights and Limitations of Series
A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year ended
December 31, 2003). |
|
|
|
|
|
3.3
|
|
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated herein by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the quarterly
period ended March 31, 2007). |
|
|
|
|
|
4.1
|
|
|
|
Warrant Agreement dated as of December 19, 2002 by and between Sterling Chemicals,
Inc., and Wells Fargo Bank Minnesota, N.A., as warrant agent (incorporated herein by
reference from Exhibit 5 to our Form 8-A filed on December 19, 2002). |
|
|
|
|
|
4.2
|
|
|
|
Registration Rights Agreement dated as of December 19, 2002 by and between Sterling
Chemicals, Inc. and Resurgence Asset Management, L.L.C. (incorporated herein by
reference from Exhibit 7 to our Form 8-A filed on December 19, 2002). |
|
|
|
|
|
4.3
|
|
|
|
Tag Along Agreement dated as of December 19, 2002 by and among Sterling Chemicals,
Inc., Resurgence Asset Management, L.L.C. and the Official Committee of the Unsecured
Creditors (incorporated herein by reference from Exhibit 8 to our Form 8-A filed on
December 19, 2002). |
|
|
|
|
|
4.4
|
|
|
|
Indenture dated December 19, 2002 by and among Sterling Chemicals, Inc., as Issuer,
Sterling Chemicals Energy, Inc., as Guarantor, and National City Bank, as Trustee,
governing the 10% Senior Secured Notes due 2007 of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit T3-C to Amendment No. 3 to our Form T-3
filed on December 19, 2002). |
|
|
|
|
|
4.5
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture Filing
dated December 19, 2002 made by Sterling Chemicals, Inc., as Trustor, to Thomas S.
Henderson, as Individual Trustee for the benefit of National City Bank, in its
capacity as described therein, as Beneficiary (incorporated herein by reference from
Exhibit 4.2 to our Transition Report on Form 10-Q for the transition period ended
December 31, 2002). |
|
|
|
|
|
4.6
|
|
|
|
Security Agreement dated as of December 19, 2002 by and among Sterling Chemicals,
Inc. and Sterling Chemicals Energy, Inc., as Assignors, National City Bank, as
Collateral Agent, and National City Bank, as Indenture Trustee for the benefit of the
holders the 10% Senior Secured Notes due 2007 of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 4.3 to our Transition Report on Form
10-Q for the transition period ended December 31, 2002). |
|
|
|
|
|
4.7
|
|
|
|
Supplemental Indenture dated March 15, 2007 to the Indenture dated December 19, 2002
by and among Sterling Chemicals, Inc., Sterling Chemicals Energy, Inc. and U. S. Bank
National Association, successor to National City Bank, as Trustee (incorporated by
reference from Exhibit 10.1 to our Form 8-K filed on March 16, 2007). |
80
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
4.8
|
|
|
|
Indenture dated March 29, 2007 by and among Sterling Chemicals, Inc., as Issuer,
Sterling Chemicals Energy, Inc., as Guarantor, and U. S. Bank National Association, as
Trustee and Collateral Agent, governing the 101/4% Senior Secured Notes due 2015 of
Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 4.2 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.9
|
|
|
|
Deed of Trust, Assignment of Leases and Rents, Security Agreement and Fixture Filing
dated March 29, 2007 made by Sterling Chemicals, Inc., Trustor, to Stanley Keeton, an
Individual Trustee, for the benefit of U. S. Bank National Association, as Collateral
Agent, Beneficiary. (incorporated herein by reference from Exhibit 4.3 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.10
|
|
|
|
Security Agreement dated as of March 29, 2007 by and among Sterling Chemicals, Inc.
and Sterling Chemicals Energy, Inc., as Assignors, U. S. Bank National Association, as
Collateral Agent, and U. S. Bank National Association, as Indenture Trustee for the
benefit of the holders the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals,
Inc. (incorporated herein by reference from Exhibit 4.4 to our Quarterly Report on
Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.11
|
|
|
|
Pledge Agreement dated as of March 29, 2007 by Sterling Chemicals, Inc. and Sterling
Chemicals Energy, Inc. in favor of U. S. Bank National Association, as Collateral
Agent for the Secured Parties (incorporated herein by reference from Exhibit 4.5 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
4.12
|
|
|
|
Registration Rights Agreement dated as of March 29, 2007 by and among Sterling
Chemicals, Inc., as the Company, Sterling Chemicals Energy, Inc., as Guarantor, and
Jefferies & Company, Inc. and CIBC World Markets Corp., as the Initial Purchasers of
the 101/4% Senior Secured Notes due 2015 of Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 4.6 to our Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2007). |
|
|
|
|
|
10.1
|
|
|
|
Amended and Restated Revolving Credit Agreement dated as of March 29, 2007 by and
among Sterling Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Borrowers, the
various financial institutions as are or may become parties thereto from time to time,
as the Lenders, and The CIT Group/Business Credit, Inc., as the Administrative Agent
for the Lenders, and Wachovia Bank, National Association, as Documentation Agent
(incorporated herein by reference from Exhibit 10.1 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.2
|
|
|
|
Amended and Restated Security Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling Chemicals Energy, Inc., as Grantors, in favor of the CIT
Group/Business Credit, Inc. as Administrative Agent for the Secured Parties.
(incorporated herein by reference from Exhibit 10.2 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.3
|
|
|
|
Amended and Restated Pledge Agreement dated as of March 29, 2007 made by Sterling
Chemicals, Inc. and Sterling chemicals Energy, Inc. as Pledgors, in favor of The CIT
Group/Business Credit, Inc., as Administrative Agent for the Secured Parties
(incorporated herein by reference from Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.4
|
|
|
|
Intercreditor Agreement dated as of March 29, 2007 among Sterling Chemicals, Inc.
and Sterling Chemicals Energy, Inc., as Borrowers, The CIT Group/Business Credit,
Inc., as First Lien Collateral Agent, and U. S. Bank National Association, as Second
Lien Collateral Agent (incorporated herein by reference from Exhibit 10.4 to our
Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.5*
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated 2002 Stock Plan (incorporated herein
by reference from Exhibit 10.1 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
|
10.6*
|
|
|
|
Fifth Amended and Restated Key Employee Protection Plan (incorporated herein by
reference from Exhibit 10.2 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
|
|
|
|
|
10.7*
|
|
|
|
Third Amended and Restated Severance Pay Plan (incorporated herein by reference from
Exhibit 10.7 to our Annual Report on Form 10-K for the fiscal year ended December 31,
2003). |
|
|
|
|
|
**10.7(a)*
|
|
|
|
First Amendment to Third Amended and Restated Severance Pay Plan. |
81
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
10.8*
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Salaried Employees Pension Plan
(incorporated herein by reference from Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarterly period ended September 30, 2006). |
|
|
|
|
|
10.8(a)*
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan (incorporated herein by reference from Exhibit 10.7(a) to our
Annual Report on Form 10-K for the fiscal year ended December 31, 2006). |
|
|
|
|
|
10.8(b)*
|
|
|
|
Second Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan (incorporated herein by reference from Exhibit 10.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended September 30, 2007). |
|
|
|
|
|
**10.8(c)*
|
|
|
|
Third Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan. |
|
|
|
|
|
**10.8(d)*
|
|
|
|
Fourth Amendment to the Sterling Chemicals, Inc. Amended and Restated Salaried
Employees Pension Plan. |
|
|
|
|
|
10.9*
|
|
|
|
Sterling Chemicals, Inc. Pension Benefit Equalization Plan (incorporated herein by
reference from Exhibit 10.10 to our Registration Statement on Form S-1 (Registration
No. 33-24020)). |
|
|
|
|
|
10.9(a)*
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Pension Benefit Equalization Plan
(incorporated herein by reference from Exhibit 10.9(a) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
10.10*
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Supplemental Employee Retirement Plan
(incorporated herein by reference from Exhibit 10.34 to our Annual Report on Form 10-K
for the fiscal year ended September 30, 1989 (SEC File Number 1-10059)). |
|
|
|
|
|
10.10(a)*
|
|
|
|
First Amendment to Sterling Chemicals, Inc. Amended and Restated Supplemental
Employee Retirement Plan (incorporated herein by reference from Exhibit 10.10(a) to
our Annual Report on Form 10-K for the fiscal year ended December 31, 2004). |
|
|
|
|
|
10.11
|
|
|
|
Sterling Chemicals, Inc. Amended and Restated Hourly Paid Employees Pension Plan
(Effective as of January 1, 2007) (incorporated herein by reference from Exhibit 10.2
to our Quarterly Report on Form 10-Q for the quarterly period ended September 30,
2007). |
|
|
|
|
|
**10.11(a)
|
|
|
|
First Amendment to the Sterling Chemicals, Inc. Amended and Restated Hourly Paid
Employees Pension Plan (Effective as of January 1, 2007). |
|
|
|
|
|
10.12*
|
|
|
|
Sterling Chemicals, Inc. Seventh Amended and Restated Savings and Investment Plan
(incorporated herein by reference from Exhibit 10.3 to our Quarterly Report on Form
10-Q for the quarterly period ended June 30, 2006). |
|
|
|
|
|
10.12(a)*
|
|
|
|
First Amendment to the Seventh Amended and Restated Savings and Investment Plan
(incorporated herein by reference from Exhibit 10.11(a) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2006). |
|
|
|
|
|
**10.12(b)*
|
|
|
|
Second Amendment to the Seventh Amended and Restated Savings and Investment Plan. |
|
|
|
|
|
10.13*
|
|
|
|
Bonus Plan (incorporated herein by reference from Exhibit 10.12 to our Annual Report
on Form 10-K for the fiscal year ended December 31, 2005). |
|
|
|
|
|
10.14*
|
|
|
|
Sterling Chemicals, Inc. Comprehensive Welfare Benefit Plan (incorporated herein by
reference from Exhibit 10.3 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2007). |
|
|
|
|
|
10.15
|
|
|
|
Articles of Agreement between Sterling Chemicals, Inc., its successors and assigns,
and Texas City, Texas Metal Trades Council, AFL-CIO Texas City, Texas, May 1, 2007 to
May 1, 2012 (incorporated herein by reference from Exhibit 10.5 to our Quarterly
Report on Form 10-Q for the quarterly period ended March 31, 2007). |
|
|
|
|
|
10.16*
|
|
|
|
Form of Indemnity Agreement with each of its officers and directors (incorporated
herein by reference from Exhibit 10.17 to our Annual Report on Form 10-K for the
fiscal year ended September 30, 1996 (SEC File Number 333-04343-01)). |
82
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description of Exhibit |
10.17
|
|
|
|
Separation Agreement effective as of May 31, 2005 by and among Sterling Chemicals,
Inc., O&D USA LLC (d/b/a Innovene Chemicals), ANEXCO, LLC and BP Amoco Chemical
Company (incorporated herein by reference from Exhibit 10.1 to our Form 8-K filed on
May 31, 2005). |
|
|
|
|
|
+10.18
|
|
|
|
Second Amended and Restated Production Agreement dated effective as of August 1,
1996 between BP Chemicals Inc. (predecessor in interest to BP Amoco Chemical Company)
and Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 10.3 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 1998 (SEC
File Number 333-04343-01)). |
|
|
|
|
|
+10.18(a)
|
|
|
|
Amendment to Second Amended and Restated Production Agreement dated as of March 1,
2001 between BP Chemicals Inc. (predecessor in interest to BP Amoco Chemical Company)
and Sterling Chemicals, Inc. (incorporated herein by reference from Exhibit 10.1 to
our Quarterly Report on Form 10-Q for the quarterly period ended March 31, 2001). |
|
|
|
|
|
+10.18(b)
|
|
|
|
Amendment to Second Amended and Restated Production Agreement dated effective as of
April 1, 2005 between BP Amoco Chemical Company and Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 10.16(b) to our Annual Report on Form
10-K for the fiscal year ended December 31, 2006) |
|
|
|
|
|
+10.19
|
|
|
|
Second Amended and Restated Plasticizers Production Agreement dated effective as of
January 1, 2006 between BASF Corporation and Sterling Chemicals, Inc. (incorporated
herein by reference from Exhibit 10.19 to our Annual Report on Form 10-K for the
fiscal year ended December 31, 2005). |
|
|
|
|
|
10.20
|
|
|
|
License Agreement dated August 1, 1986 between Monsanto Company and Sterling
Chemicals, Inc. (incorporated herein by reference from Exhibit 10.25 to our
Registration Statement on Form S-1 (Registration No. 33-24020)). |
|
|
|
|
|
+10.21
|
|
|
|
Agreement for the Exclusive Supply of Styrene by and between Sterling Chemicals,
Inc. and NOVA Chemicals Inc., dated September 17, 2007 (incorporated by reference from
Exhibit 10.20 to Amendment No. 1 to our Form S-4 Registration Statement (Registration
No. 333-145803)). |
|
|
|
|
|
**12.1
|
|
|
|
Computation of Ratio of Earnings (Losses) to Fixed Charges. |
|
|
|
|
|
14.1
|
|
|
|
Sterling Chemicals, Inc. Code of Ethics for the Chief Executive Officer and Senior
Financial Officers (incorporated herein by reference from Exhibit 14.1 to our
Quarterly Report on Form 10-Q for the quarterly period ended June 30, 2003). |
|
|
|
|
|
**21.1
|
|
|
|
Subsidiaries of Sterling Chemicals, Inc. |
|
|
|
|
|
**23.1
|
|
|
|
Consent of Deloitte & Touche LLP |
|
|
|
|
|
**31.1
|
|
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
**31.2
|
|
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
|
|
|
|
|
**32.1
|
|
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
**32.2
|
|
|
|
Section 1350 Certification of the Chief Financial Officer |
|
|
|
|
|
99.1
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Amended and Restated Audit Committee Charter of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 99.1 to our Annual Report on Form 10-K
for the fiscal year ended December 31, 2005). |
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99.2
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Amended and Restated Corporate Governance Committee Charter of Sterling Chemicals,
Inc. (incorporated herein by reference from Exhibit 99.1 to our Quarterly Report on
Form 10-Q for the quarterly period ended September 30, 2005). |
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99.3
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Compensation Committee Charter of Sterling Chemicals, Inc. (incorporated herein by
reference from Exhibit 99.1 to our Quarterly Report on Form 10-Q for the quarterly
period ended September 30, 2006). |
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* |
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Management contracts or compensatory plans or arrangements. |
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** |
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Filed or furnished herewith. |
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+ |
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Portions of the exhibit have been omitted and filed separately with the Securities and
Exchange Commission pursuant to a request for confidential treatment. |
83